MDR-9D — MAINTENANCE

CAUTION:CAUTION:

Inspection and other services should always be carried out on hard and level ground with the engine shutdown.

Fuel piping and connections should be replaced every 2 years.

INSPECTION AND MAINTENANCE SERVICETABLES

1.To make sure your plate vibratory roller is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 4 through 6.

TABLE 5. MDR-9D MACHINE INSPECTION

ITEM

HOURS OF

REMARKS

OPERATION

 

 

 

 

 

Loose or Missing

Every 8 hours

 

Screws

(every day)

 

 

 

 

Damaged Parts

Every 8 hours

 

(every day)

 

 

 

 

 

 

Function of Controlling

Every 8 hours

 

System Part

(every day)

 

 

 

 

Chain Tension

Every 50 hours

See page 26

Adjustment

 

 

 

 

 

 

Initially after 25

 

 

hours, then every

 

 

250 hours (2

 

Hydraulic Oil Filter

months), every

See page 28

Replacement

500 hours (4

 

 

months), every

 

 

1,000 hours

 

 

thereafter.

 

 

 

 

 

Initially, every 4 to

 

 

5 hours. After one

 

Hydraulic Oil Check

week, twice a day.

See page 27

 

After 2 weeks,

 

 

once a day.

 

 

 

 

Hydraulic Oil

Every 1,000 to

See page 27

Replacement

1,500 hours

 

 

 

 

Vibration Clutch Check

As necessary

See page 27

 

 

 

CAUTION:

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours vibratory roller is in use, and particular working conditions.

TABLE 6. MDR-9D ENGINE CHECK

ITEM

HOURS OF OPERATION

 

 

Oil or Fuel Leak

Every 8 hours (every day)

 

 

Tightness of Fastening

Every 8 hours (every day)

Threads

 

 

 

Engine Oil Check and

Every 8 hours (every day)

(Replenish to specified maximum

Replenishment

level)

 

 

 

Air Filter Cleaning

Daily

 

 

Engine Oil Replacement

After first 25 hours then every 250

hours

 

 

 

Engine Oil Filter

Every 250 hours

Replacement

 

 

 

Fuel Filter Replacement

Every 500 hours

 

 

See separate engine manual for details on engine check.

DAILY SERVICE

zCheck for leakage of fuel or oil.

zCheck for loose screws including tightness. See Table 6 below (tightening torque ), for retightening:

TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER

Material

6mm

8mm

10mm

12mm

14mm

16mm

18mm

20mm

 

 

 

 

 

 

 

 

 

4T

70

150

300

500

750

1,100

1,400

2,000

 

 

 

 

 

 

 

 

 

6-8T

100

250

500

800

1,300

2,000

2,700

3,800

 

 

 

 

 

 

 

 

 

11T

150

400

800

1,200

2,000

2,900

4,200

5,600

 

 

 

 

 

 

 

 

 

*

100

300~

650 ~

 

 

 

 

 

350

700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* (In case counter-part is of aluminum)

(Threads in use with this machine are all right handed)

Material and quality of material is marked on each bolt, and screw.

zRemove soil and clean the bottom of roller.

zCheck the levers, cables and linkage.

zCheck engine oil.

PAGE 24 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

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Multiquip manual MDR-9D Maintenance, Daily Service