MODELS MQD2H MQD3H
OPERATION AND PARTS MANUAL
DIAPHRAGM PUMPS
Revision #6 10/27/11
PROPOSITION 65 WARNING
Page
MQ-D2H/D3HGasoline Powered Diaphragm Pumps
TABLE OF CONTENTS
HONDAGX120K1QX2 Engine
Component Drawings
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PARTS ORDERING PROCEDURES
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SAFETY MESSAGES
SAFETY INFORMATION
SAFETY SYMBOLS
Symbol
fire extinguisher
GENERAL SAFETY
first aid kit
SAFETY INFORMATION
ELECTRICAL SAFETY
PUMP SAFETY
NEVER disconnect any emergency or
SAFETY INFORMATION
Grounding Safety
Power Cord/Cable Safety
LIFTING SAFETY
TRANSPORTING SAFETY
Table 2. Specifications Engine
Table 1. Specifications Pump
SPECIFICATIONS
Dry Net Weight
DIMENSIONS
Table 3. Dimensions
MODEL
Power Plant
GENERAL INFORMATION
Oil Alert Feature
Table 5. Performance Loss at Various Elevations
Figure 2. MQ-D2H/D3HPump Application
COMPONENTS
used in general de-wateringapplications. Typical
DANGER - Explosive Fuel
BASIC ENGINE
CAUTION - Burn Hazard
Figure 3. Engine Controls and Components
CAUTION - Read Manual
INSPECTION
Table 6. Oil Type
DANGER - Explosive Fuel
Handle Installation
SETUP
CAUTION - General Safety Precautions
WARNING - Fill Cap
CAUTION - Flammable Fluids
CAUTION - Strainer
mechanical seal to prevent water
SETUP
Figure 13. Engine ON/OFF Switch ON Position
OPERATION
CAUTION - Read Manual
Starting the Engine HONDA engine
OPERATION
Figure 18. Engine ON/OFF Switch OFF
Figure 15. Choke Lever Open
Figure 16. Throttle Lever Run
FlapperValve Replacement
MAINTENANCE
Connecting Rod Bearing Lubrication
Pump Vacuum Test
altitude. See Tables 4 and
MAINTENANCE
Figure 21. Pump Vacuum Tester
Clearing a Jam-Up
Rotation of Suction and Discharge Ports
CAUTION - Stalled or Stopped Pump
Stalled Pump
Seized Plunger
Diaphragm Replacement
MAINTENANCE
Table 7. Engine Maintenance Schedule
MAINTENANCE
Engine Maintenance
1Service more frequently when used in DUSTY areas
MAINTENANCE
DANGER - Combustion Fire , Explosion
Maintenance
ENGINE AIRCLEANER
Pump Storage
PREPARATION FOR LONG-TERMSTORAGE
TABLE 8. ENGINE TROUBLESHOOTING
TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
TROUBLESHOOTING
TABLE 8. ENGINE TROUBLESHOOTING Continued
TABLE 9. PUMP TROUBLESHOOTING
SYMPTOM
TABLE 9. PUMP TROUBLESHOOTING Continued
TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SAMPLE PARTS LIST
EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
PART NO. Column
MQ-D2H/D3HDIAPHRAGM PUMP 1TO 3 UNITS WITH
SUGGESTED SPARE PARTS
HONDA GX120K1QX2 ENGINE
Description
NAMEPLATE AND DECALS ASSY
NAME PLATE AND DECALS ASSY
REMARKS
PART NAME
NAME PLATE AND DECALS ASSY
WATERBOX AND FLAP VALVE ASSY. 2-INCH
MQD2H - WATERBOX AND FLAP VALVE ASSY
MQD2H - WATERBOX AND FLAP VALVE ASSY
QTY. REMARKS
PART NAME
PUMP ASSY. 2-INCH
MQD2H -PUMPASSY
PUMP ASSY. 2-INCH
MQD2H -PUMPASSY
PART NAME
QTY. REMARKS
MQD2H -HANDLE,ENGINE, AND WHEEL ASSY
HANDLE, ENGINE AND WHEEL ASSY. 2-INCH
PART NAME
MQD2H -HANDLE,ENGINE, AND WHEEL ASSY
REMARKS
335410800
WATERBOX AND FLAP VALVE ASSY. 3-INCH
MQD3H -WATERBOXAND FLAP VALVE ASSY
WATERBOX AND FLAP VALVE ASSY. 3-INCH
MQD3H -WATERBOXAND FLAP VALVE ASSY
PART NAME
QTY. REMARKS
28 27
MQD3H - PUMP ASSY
PUMP ASSY. 3-INCH
MQD3H - PUMP ASSY
PART NAME
REMARKS
HANDLE, ENGINE AND WHEEL ASSY. 3-INCH
7 6 1 2
MQD3H - HANDLE, ENGINE, AND WHEEL ASSY
PART NAME
MQD3H - HANDLE, ENGINE, AND WHEEL ASSY
REMARKS
AIR CLEANER ASSY
HONDA GX120K1QX2 ENGINE - AIR CLEANER ASSY
AIR CLEANER ASSY
HONDA GX120K1QX2 ENGINE - AIR CLEANER ASSY
PART NAME
REMARKS
CAMSHAFT ASSY
HONDA GX120K1QX2 ENGINE - CAMSHAFT ASSY
CAMSHAFT ASSY
HONDA GX120K1QX2 ENGINE - CAMSHAFT ASSY
PART NAME
REMARKS
CARBURETOR ASSY
HONDA GX120K1QX2 ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
HONDA GX120K1QX2 ENGINE - CARBURETOR ASSY
PART NAME
REMARKS
CONTROL ASSY
HONDA GX120K1QX2 ENGINE - CONTROL ASSY
CONTROL ASSY
HONDA GX120K1QX2 ENGINE - CONTROL ASSY
PART NAME
REMARKS
CRANKCASE COVER ASSY
HONDA GX120K1QX2 ENGINE - CRANKCASE COVER ASSY
CRANKCASE COVER ASSY
HONDA GX120K1QX2 ENGINE - CRANKCASE COVER ASSY
PART NAME
REMARKS
CRANKSHAFT ASSY
HONDA GX120K1QX2 ENGINE - CRANKSHAFT ASSY
CRANKSHAFT ASSY
HONDA GX120K1QX2 ENGINE - CRANKSHAFT ASSY
PART NAME
13310ZE0601
CYLINDER BARREL ASSY
HONDA GX120K1QX2 ENGINE - CYLINDER BARREL ASSY
PART NAME
HONDA GX120K1QX2 ENGINE - CYLINDER BARREL ASSY
QTY. REMARKS
120A0ZH7810
CYLINDER HEAD ASSY
HONDA GX120K1QX2 ENGINE - CYLINDER HEAD ASSY
PART NAME
HONDA GX120K1QX2 ENGINE - CYLINDER HEAD ASSY
REMARKS
12210ZH7000
FAN COVER ASSY
HONDA GX120K1QX2 ENGINE - FAN COVER ASSY
FAN COVER ASSY
HONDA GX120K1QX2 ENGINE - FAN COVER ASSY
PART NAME
FLYWHEEL ASSY
HONDA GX120K1QX2 ENGINE - FLYWHEEL ASSY
FLYWHEEL ASSY
HONDA GX120K1QX2 ENGINE - FLYWHEEL ASSY
PART NAME
FUEL TANK ASSY
HONDA GX120K1QX2 ENGINE - FUEL TANK ASSY
FUEL TANK ASSY
HONDA GX120K1QX2 ENGINE - FUEL TANK ASSY
PART NAME
REMARKS
IGNITION COIL ASSY
HONDA GX120K1QX2 ENGINE - IGNITION COIL ASSY
HONDA GX120K1QX2 ENGINE - IGNITION COIL ASSY
CAP ASSEMBLY, NOISE SUPPRESSOR
PART NAME
REMARKS
MUFFLER ASSY
HONDA GX120K1QX2 ENGINE - MUFFLER ASSY
MUFFLER ASSY
HONDA GX120K1QX2 ENGINE - MUFFLER ASSY
PART NAME
PISTON ASSY
HONDA GX120K1QX2 ENGINE - PISTON ASSY
PISTON ASSY
HONDA GX120K1QX2 ENGINE - PISTON ASSY
PART NAME
RECOIL STARTER ASSY
HONDA GX120K1QX2 ENGINE - RECOIL STARTER ASSY
PART NAME
HONDA GX120K1QX2 ENGINE - RECOIL STARTER ASSY
REMARKS
28400ZH8013ZB
GASKET KIT ASSY
HONDA GX120K1QX2 ENGINE - GASKET KIT ASSY
GASKET KIT ASSY
HONDA GX120K1QX2 ENGINE - GASKET KIT ASSY
PART NAME
REMARKS
LABELS ASSY
HONDA GX120K1QX2 ENGINE - LABELS ASSY
LABELS ASSY
HONDA GX120K1QX2 ENGINE - LABELS ASSY
PART NAME
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITION OF SALE - PARTS
PAYMENT TERMS
FREIGHT POLICY
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