MRH-800DS—MAINTENANCE

CAUTION:CAUTION:

Inspection and other services should ALWAYS be carried out on hard and level ground with the engine shutdown.

Fuel piping and connections should be replaced every 2 years.

Inspection and Maintenance Service Tables.

1.To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.

TABLE 5. MRH-800DS MACHINE INSPECTION

ITEM

HOURS OF

REMARKS

OPERATION

 

 

 

 

 

Loose or Missing

Every 8 hours

 

Screws

(every day)

 

 

 

 

Damaged Parts

Every 8 hours

 

(every day)

 

 

 

 

 

 

Function of Controlling

Every 8 hours

 

System Part

(every day)

 

 

 

 

Hydraulic System Leak

Every 100 hours

See page 27

 

 

 

Vibrator Oil Check

Every 100 hours

See page 27

 

 

 

Vibrator Oil

Every 300 hours

See page 26

Replacement

 

 

 

 

 

Hydraulic Oil Check

Every 100 hours

See page 26

 

 

 

Hydraulic Oil

First after 200

 

hours, then every

See page 27

Replacement

1,000 hours

 

 

 

 

 

 

V-belt (clutch) Check

Every 200 hours

See page 27

 

 

 

Battery Check

Every 100 hours

See page 28

 

 

 

CAUTION:

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number of hours the roller is in use, and your particular working conditions.

TABLE 6. MRH-800DS ENGINE CHECK

ITEM

HOURS OF OPERATION

 

 

Oil or Fuel Leak

Every 8 hours (every day)

 

 

Tightness of Fastening

Every 8 hours (every day)

Threads

 

 

 

Engine Oil Check and

Every 8 hours (every day)

(Replenish to specified maximum

Replenishment

level)

 

 

 

Engine Oil Replacement

After first 25 hours then every 50 to

100 hours

 

 

 

Air Filter Cleaning

Every 100 hours

 

 

See separate engine manual for details on engine check.

Daily Service

zCheck for leakage of fuel or oil.

zCheck for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:

TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER

Material

6mm

8mm

10mm

12mm

14mm

16mm

18mm

20mm

 

 

 

 

 

 

 

 

 

4T

70

150

300

500

750

1,100

1,400

2,000

 

 

 

 

 

 

 

 

 

6-8T

100

250

500

800

1,300

2,000

2,700

3,800

 

 

 

 

 

 

 

 

 

11T

150

400

800

1,200

2,000

2,900

4,200

5,600

*100 300~ 650 ~

350 700

* (In case counter-part is of aluminum)

(Threads in use with this machine are all right handed)

Material and quality of material is marked on each bolt, and screw.

zRemove soil and clean the bottom of compaction plate.

zCheck hydraulic pump, piping and hose for any leakage. A loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.

zCheck engine oil.

PAGE 28 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)

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Multiquip manual MRH-800DS-MAINTENANCE, Inspection and Maintenance Service Tables, Daily Service