Multitech 1777.8/7-10 G3 Multitec, 7.4.2Reassembly of hydraulic system, 7.4.3Seals Gland packing

Models: 1777.8/7-10 G3

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7.4.2Reassembly of hydraulic system

Multitec

7.4.1Tightening torques - Tie bolts, part No. 905 Material codes 10, 11, 12, 13 (casing: cast iron)

Pump size

Tightening torque Nm

 

 

 

 

Multitec 32

85

 

Multitec 50

140

 

Multitec 65

250

 

Multitec 100

395

 

Multitec 125

600

 

Multitec 150

700

 

Material code 20 to 30

 

(Casing: steel or stainless steel)

 

Pump size

Operating pressure

 

Tightening torque

 

(bar)

 

Nm

 

 

 

 

Multitec 32

 

 

150

 

 

 

 

Multitec 50

 

 

240

 

 

 

 

Multitec 65

All

 

430

Multitec 100

 

 

680

 

 

 

 

Multitec 125

 

 

1370

 

 

 

 

Multitec 150

≤ 40

 

1500

 

 

> 40

 

2000

 

 

7.4.2Reassembly of hydraulic system

Reassembly of the hydraulic system starts at the suction end and proceeds towards the discharge end. It is advisable to place the pump in vertical position for reassembly. The sequence of reassembly does not pose any special problems and shall be realized in accordance with the detailed sectional drawing and list of components. The components shall be re-installed in the same place as before dismantling.

A clearance of 0.7 to 1.2 mm shall be set between the last impeller 230.1 or 230.3 and the balance drum 59-4 (or spacer sleeve 525.4).

When tightening the tie bolts, proceed as follows:

-Tighten the nuts of tie bolts 905 gently, with the pump in vertical position.

-Set the pump horizontally onto its feet on the assembly table.

-Tighten the nuts of tie bolts 905 in two steps (first step: 50% of nominal torque, second step: nominal torque) in the sequence 1.4.2.3.

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3 4

Fig. 37

7.4.3Seals

Gland packing

Before re-packing, thoroughly clean the packing chamber and the gland cover.

Caution Packing rings must be inserted so that the cut edge of each ring is displaced by approx. 90￿ to

120￿ in relation to the previous one.

Slip the pre-stressed packing rings onto the shaft protecting sleeve, press home the first packing ring with the help of the gland cover. Each packing ring must be pressed into the packing chamber individually, using the gland cover.

On gland packings with lantern ring (for vacuum operation), the lantern ring is mounted instead of the next to last packing ring (the last packing ring is located in the seal chamber on the pump side).

Tighten the gland cover by hand at first. Use a feeler gauge to check the level position of the gland cover. It must be easy to turn the rotor by hand.

Leakage is normal during pump commissioning. After approx. 5 minutes’ operating period, the amount of leakage can be reduced by steadily tightening the nuts of the gland cover by 1/6 of a turn. Keep an eye on the amount of leakage and the water temperature. It takes several hours of pump operation for the gland to be adjusted completely. There must be a high leakage rate during the running-in period.

Repeat this procedure every 5 minutes until a minimum value is reached.

Dimensions in

 

Pump size

 

 

 

 

 

 

 

mm

32 - 50 - 65

100

125

 

150

 

 

 

 

 

 

Packing

10 j

12,5 j

 

16 j

cross-section

 

 

 

 

 

 

 

 

 

 

 

 

Length of

≈181

≈223

≈254

 

≈306

packing cord

 

 

 

 

 

 

 

Number of

5

 

 

6

packing rings

 

 

 

 

 

 

 

 

 

 

 

 

 

Stuffing box housing

 

 

 

 

 

 

 

da

 

 

 

di

 

l

 

 

Pump size

di

da

l

32 - 50 - 65

45

65

50

100

56

80

60

125

66

90

72

150

78

110

96

Fig. 38 Gland chamber dimensions

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Multitech 1777.8/7-10 G3 Multitec, 7.4.2Reassembly of hydraulic system, 7.4.3Seals Gland packing, Stuffing box housing