Munchkin Gas-Fired Hot Water Circulating Heater Heater Inspection and Maintenance Schedule

Models: Gas-Fired Hot Water Circulating Heater

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HEATER INSPECTION AND MAINTENANCE SCHEDULE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspection Activities

 

 

Date last completed

 

 

 

 

 

 

 

 

 

 

 

Piping

 

1st Year

2nd Year

3rd Year

4th Year*

 

 

Near Heater Piping

Check heater and system piping for any sign of leakage, verify proper support

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vent

Check condition of all vent pipe and joints

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas

Check gas piping, test for gas leaks and signs of aging, make sure all pipes are supported properly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

 

 

 

 

 

 

 

Visual

Do a full visual inspection of all system components

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Functional

Test all functions of the system (Heat, DHW, Safeties)

 

 

 

 

GAS-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperatures

Verify safe settings on Super-Stor indirect fired water heater or Anti-Scald Valve ( see part 12 for

 

 

 

 

FIRED

 

 

 

 

 

 

 

realted safety warnings)

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperatures

Verify temperature settings programmed into the heating curve ( See Part 13)

 

 

 

 

HEATER

 

 

 

 

 

 

 

 

Electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

Connections

Check wire connections, make sure they are tight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Circuit breakers

Check to see that the circuit breaker is clearly labeled, exercise circuit breaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch and Plug

Verify ON/OFF switch and convenience plug are both functional

 

 

 

 

Installation

 

 

 

 

 

 

 

 

Smoke and CO detector

Verify devices are installed and working properly, change batteries if necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chamber and Burner

 

 

 

 

 

 

 

Combustion Chamber

Vacuum Combustion Chamber if Necessary

 

 

 

 

 

 

Combustion Chamber

Check burner tube, and combustion chamber coils, clean according to maintenance section of

 

 

 

 

 

 

manual

 

 

 

 

 

 

 

 

 

 

 

 

 

Spark Electrode

Clean with scoth brite , Set gap at 1/4" (see Fig 14-2 Part 14 in Troubleshooting section)

 

 

 

 

Manual

 

 

 

 

 

 

 

 

Flame Probe

Clean with scoth brite , Check ionization in µA (d7 on status menu in Start-up Procedures) record

 

 

 

 

 

high fire (3.8 to 4.2) and low fire (3.0 to 3.4)

 

 

 

 

 

 

 

 

 

 

 

* NOTE : CONTINUE MAINTENANCE BEYOND THE 4TH YEAR IS REQUIRED ON A YEARLY BASIS.

 

 

 

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Munchkin Gas-Fired Hot Water Circulating Heater installation manual Heater Inspection and Maintenance Schedule