TROUBLESHOOTING

TROUBLESHOOTING Problem

 

Problem

Possible Causes

Possible Remedies

 

 

Engine will not start.

a)

Low oil level.

a)

Fill crankcase to proper oil level.

 

 

 

b)

Fouled spark plug.

b)

Clean or replace spark plug.

 

 

 

c)

Out of fuel.

c)

Fill fuel tank.

 

 

 

d)

Stop switch in OFF position.

d)

Place switch in ON position.

 

 

 

e)

Battery has lost its charge.

e)

Battery has low electrolyte and/or

 

 

 

 

 

needs to be charged or replaced.

 

 

 

f)

Engine fuse is blown.

f)

Replace fuse. 30A Buss type fuse,

 

 

 

 

 

located near starter motor.

 

 

Voltage too low.

a)

Engine speed too slow.

a)

Bring generator to a qualified

 

 

 

 

 

technician for adjustment.

 

 

 

b)

Generator is overloaded.

b)

Reduce the load. (See Load

 

 

 

 

 

Application section of this manual.)

 

 

 

c)

Voltage regulator out of adjustment.

c)

Bring generator to a qualified

 

 

 

 

 

technician for adjustment.

 

 

Circuit breaker trips.

a)

Defective load connected to generator.

a)

Disconnect load.

 

 

 

b)

Defective receptacle.

b)

Replace receptacle.

 

 

 

c)

Generator overloaded.

c)

Reduce the load. (See Load

 

 

 

 

 

Application section of this manual.)

 

 

Voltage too high.

a)

Engine speed too high.

a)

Bring generator to a qualified

 

 

 

 

 

technician for adjustment.

 

 

 

b)

Voltage regulator out of adjustment.

b)

Bring generator to a qualified

 

 

 

 

 

technician for adjustment.

 

 

Generator overheating.

a)

Generator is overloaded.

a)

Reduce the load. (See Load

 

 

 

 

 

Application section of this manual.)

 

 

 

b)

Insufficient ventilation.

b)

Make sure there is at least 3 feet of

 

 

 

 

 

clearance on all sides of generator.

 

 

No output voltage.

a)

Defective load connected to generator.

a)

Disconnect load.

 

 

 

b)

Broken or loose wire.

b)

Bring generator to a qualified

 

 

 

 

 

technician for repair.

 

 

 

c)

Defective receptacle.

c)

Replace receptacle.

 

 

 

d)

Defective stator.

d)

Bring generator to a qualified

 

 

 

 

 

technician for repair.

 

 

 

e)

Defective rotor.

e)

Bring generator to a qualified

 

 

 

 

 

technician for repair.

 

 

 

f)

Defective capacitor.

f)

Bring generator to a qualified

 

 

 

 

 

technician for repair.

 

 

 

g)

Voltage regulator fuse has blown.

g)

Bring generator to a qualified

 

 

 

 

 

technician for repair.

 

 

Engine lacks power.

a)

Generator is overloaded.

a)

Reduce the load. (See Load

 

 

 

 

 

Application section of this manual.)

 

 

 

b)

Dirty air filter.

b)

Clean or replace air filter.

 

 

Engine shuts down

a)

Out of fuel.

a)

Fill fuel tank.

 

 

during operation.

b)

Low oil level.

b)

Fill crankcase to proper oil level.

 

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Northern Industrial Tools 15000 PPG owner manual Troubleshooting, Problem, Possible Causes, Possible Remedies