Panasonic M157594J specifications Trailer Assembly Instructions 157595 only, one on each corner

Models: M157594J

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Trailer Assembly Instructions (157595 only)

Trailer Assembly Instructions (157595 only)

1.)

Remove the top and four sides of the steel crate.

 

2.)

Remove a-frame from trailer frame. (keep

 

 

fasteners for step 7)

 

3.)

Slide a-frame into holders under trailer frame

 

 

(built into the front posts).

Trailer

4.)

Install jack onto a-frame with 3/8x1” bolts, Class

 

G lock nuts, and washers provided. Tighten to

Frame

 

37ft/lbs.

 

5.)

Slide caster wheel onto jack and secure with pin.

Jack

6.)

Crank jack down until a-frame becomes level.

 

7.)

Attach a-frame to trailer frame with six 5/8” bolts

 

 

and Class G nuts. Tighten to 180ft/lbs.

 

8.)

Check trailer light wire routing though a-frame,

 

 

make sure wires are not pinched, stretched, or

 

 

pass any rough edges.

 

A-frameCaster

9.) Crank jack down farther (so a-

 

 

frame goes up) to take weight off

Rear Shipping Posts

front shipping posts.

10.)Remove front shipping posts.

(one on each corner)

11.)Crank jack up as far as it will go

 

 

(so a-frame goes down and

 

 

weight is applied to wheels)

 

 

12.)Disconnect rear shipping posts

 

 

from frame (remove only the bolts

 

 

at the top of the rear shipping

 

 

posts)

 

 

 

 

13.)Roll trailer forward until it is free of

 

 

the rear shipping posts.

 

 

Front Shipping

Posts

14.)Attach coupler to a-frame with two 1/2x4” bolts and Class G lock nuts. Tighten each bolt to 90ft/lbs.

15.)Attach safety cables to the a-frame with ½”x 5” bolt and Class G lock nut. Place a flat washer next to the head of the bolt, slide the bolt through the cable and the a-frame. Then slide the other cable onto the bolt, followed by another washer then the lock nut. Tighten to 37ft/lbs.

16.)Attach truck chest to a-frame with four 5/16x1” bolts, lock nuts, and washers. Insert bolts down though holes in truck chest and a-frame. Place washers under wall of a-frame and fasten with lock nuts. Tighten each bolt to 20ft/lbs.

Truck chest

Coupler

Safety Cables

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Panasonic M157594J specifications Trailer Assembly Instructions 157595 only, one on each corner