TABLE OF CONTENTS
TABLE OF CONTENTS
USING THIS MANUAL | 1 |
A. INSTALLATION CLEARANCE | .1 |
B. SPECIAL ATTENTION BOXES | .1 |
1. PREINSTALLATION | 2 |
A. CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . .2
B. AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . .2
C. CHIMNEY / VENT AND DRAFT CONTROL . .3 D. INSTALLATION SURVEY . . . . . . . . . . . . . . . .3 E. PLANNING THE LAYOUT . . . . . . . . . . . . . . . .3
2. BOILER PLACEMENT AND ASSEMBLY 4
A. SETTING THE BOILER . . . . . . . . . . . . . . . . . .4 B. CONNECTING THE FLUE OUTLET . . . . . . . .4
C. JACKET ASSEMBLY (KNOCKDOWN BOILERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3. PIPING AND CONTROLS | 6 |
A. PRESSURE TEST BLOCK ASSEMBLY . . . . .6 B. BOILER RETURN CLEARANCE . . . . . . . . . . .6 C. WATER BOILER PIPING . . . . . . . . . . . . . . . . .6 D. STEAM BOILER PIPING . . . . . . . . . . . . . . . . .6 E. TANKLESS HEATER OR COVERPLATE . . . . .7 F. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4. ELECTRICAL | 9 |
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 B. BURNER WIRING . . . . . . . . . . . . . . . . . . . . . .9
5. BURNER SETUP & BOILER
OPERATION | 13 |
A. BURNER INSTALLATION . . . . . . . . . . . . . . .13
B. BURNER
D. PURGE AIR FROM THE SYSTEM
(WATER BOILERS ONLY) . . . . . . . . . . . . . . .13
E. CLEAN THE BOILER
(STEAM BOILERS ONLY) . . . . . . . . . . . . . . .14
6. MAINTENANCE | 16 |
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . .17
B. DAILY MAINTENANCE (WITH BOILER OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .17
C. WEEKLY MAINTENANCE (WITH BOILER OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .17
D. MAINTENANCE OF SAFETY
RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . .17
E. MONTHLY MAINTENANCE (WITH BOILER OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .17
F. MAINTENANCE – ANNUAL . . . . . . . . . . . . .17
G. IF A LONG SHUTDOWN IS REQUIRED . . .18
7. | BOILER DIMENSIONS & RATINGS | 19 |
8. | REPAIR PARTS | 21 |
