Installation (Gas Line)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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GAS CONNECTIONS

Pipe Sized For Length Of Run In Equivalent Feet

Table 1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS LINE INSTALLATIONS

 

 

1/2 in.

3/4 in.

1 in.

1¼ in.

1½ in.

 

2 in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

Nat

 

LP

Nat

LP

Nat

LP

Nat

LP

Nat

LP

 

Nat

 

LP

Before installing the gas line, be sure to

 

 

 

 

200

 

-

 

20'

30'

80'

125'

250'

450'

600'

-

-

 

-

 

-

check which gas the heater has been

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

designed to burn. This is important

250

 

-

 

10'

20'

50'

70'

150'

250'

500'

600'

-

 

-

 

-

because different types of gas require

300

 

-

 

-

10'

30'

50'

100'

200'

350'

400'

600'

 

-

 

-

different gas pipe sizes. The rating plate

400

 

-

 

-

-

10'

20'

60'

100'

150'

200'

450'

 

400'

 

-

on the heater will indicate which gas the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

heater is designed to burn. Table 1, shows which

 

REGULATED MANIFOLD PRESSURE TEST

 

size pipe is required for the distance from the gas

 

 

 

1. Attach the manometer to the heater jacket.

 

 

 

meter to the heater. The table is for natural gas at a

 

 

 

 

 

2. Shut off the main gas valve.

 

 

 

 

 

 

specific gravity of .65.

 

 

 

3. Remove 1/8 in. NPT plug on the outlet side of the

 

When sizing gas lines, calculate three (3) additional

 

 

valve and screw in the fitting from the manometer kit.

 

4. Connect the manometer hose to the fitting.

 

 

 

feet of straight pipe for every elbow used.

 

 

 

 

 

 

 

 

 

5. Turn on the heater.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When installing the gas line, avoid getting dirt,

 

6. The manometer must read 4 in. WC for natural gas,

 

 

while operating.

 

 

 

 

 

 

 

 

 

grease or other foreign material in the pipe as this

 

 

 

 

 

 

 

 

 

 

 

 

7. For adjustment, remove the Regulator Adjustment

may cause damage to the gas valve, which may

 

 

 

Cap and using a screwdriver turn the screw clock-

result in heater failure.

 

 

 

 

 

 

 

 

wise to increase - counterclockwise to decrease gas

The gas meter should be checked to make sure that

 

 

pressure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

it will supply enough gas to the heater and any other

 

 

 

 

 

 

 

Regulator Adjustment Cap

 

 

 

appliances that may be used on the same meter.

 

 

 

1/8" NPT Plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Inlet Press)

 

 

 

 

 

 

 

 

 

 

The gas line from the meter will usually be of a larger size than the gas valve supplied with the heater. Therefore a reduction of the connecting gas pipe will be necessary. Make this reduction as close to the heater as possible.

ON

The heater and any other gas appliances must be disconnected from the gas supply piping system during any pressure testing on that system, (greater that ½ PSIG).

The heater and its gas connection must be leak tested before placing the heater in operation. Do not use flame to test the gas line. Use soapy water or another nonflammable method.

OFF

1/8" NPT Plug

(Manifold Press)

Figure 10.

CAUTION

The use of Flexible Connectors (FLEX) is NOT recommended as they cause high gas pressure drops.

A manual main shut-off valve must be installed externally to the heater.

WARNING

Do not install the gas line union inside the heater cabinet. This will void your warranty.

MINIMAX NT LOW NOx GAS PRESSURE REQUIREMENTS*

 

 

Natural

 

Maximum inlet gas pressure

10 in. WC

 

Minimum inlet gas pressure

**5 in. WC

 

Normal manifold pressure

4 in. WC

 

 

 

*All Readings are taken with the heater fired. Any adjustments or readings made with heater off will give incorrect readings.

** 6 WC for 400 model

P/N 471593

Rev. C 11-1-01

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Pentair 250, 300 installation manual GAS Connections