Poulan 404040, 96012005300 Transmission REMOVAL/REPLACEMENT, To Adjust Steering Wheel ALIGN- Ment

SERVICE AND ADJUSTMENTS

•While holding motion control lever in place, loosen the adjustment bolt.

•Move motion control lever to the neutral (N) (lock gate) position.

•Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

•Loosen the adjustment bolt.

•Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.

•Tighten adjustment bolt securely.

•Start engine and test.

•If tractor still creeps, repeat above steps until satis- fied.

MOTION CONTROL	NEUTRAL
LEVER
	LOCK GATE

ADJUSTMENT

BOLT

FIG. 23

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See“PURGETRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN- MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor.If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 24)

NOTE: To seal tire punctures and prevent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

RING

AXLE COVER

SQUARE KEY (REAR

WHEEL ONLY)

FIG. 24

TO START ENGINE WITH A WEAK BATTERY (See Fig. 25)

WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec- tion of this manual).

If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

•Connect one end of the RED cable to the POSITIVE

(+)terminal of each battery(A-B), taking care not to short against tractor chassis.

•Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

•Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

•BLACK cable first from chassis and then from the fully charged battery.

•RED cable last from both batteries.

•Block up axle securely.

•Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

•Repair tire and reassemble.

•On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

•Replace washers and snap retaining ring securely in axle groove.

•Replace axle cover.

WEAK OR DEAD BATTERY

FULLY CHARGED

BATTERY

FIG. 25

22