MODELS WITH GEARCASE-MOUNTED BELT KEEPER AND NO DEBRIS SHIELD:

Remove drive cover.

Remove spring and belt keeper.

Remove belt from gearcase pulley.

Route the other end of the new drive belt through hole in housing.

Return mower to upright position.

Install new belt on gearcase pulley.

Reinstall belt keeper and spring.

Reinstall drive cover.

NOTE: Always use factory approved belt to assure proper fit and long life.

Turn lawn mower on its side with air filter and carburetor down.

Reinstall blade and blade adapter.

Operator presence control bar

LIFT

UP

LIFT

UP

MOWING

ALL HANDLES

POSITION

Raise upper handle section into place on

 

 

 

lower handle, remove protective padding

 

 

and tighten both handle knobs.

 

Remove handle padding holding opera-

 

 

tor presence control bar to upper handle.

Upper

Your lawn mower handle can be ad-

 

justed for your mowing comfort. Refer to

handle

 

“ADJUST HANDLE” in the Service and

 

 

Adjustments section of this manual.

 

NOTE: For shipping purposes, the rear

Handle

wheels on your lawn mower may not be

knob

adjusted to the same position as the front

ENGINE

CARBURETOR

The carburetor has been preset at the fac- tory and adjustment should not be neces-

wheels. Before operating mower adjust all

wheels to the same cutting height.

Lower handle

Gearcase pulley

Drive

 

cover

 

Spring

 

Belt

 

keeper

 

Belt

sary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load.

The air filter must be assembled to the carburetor when running engine.

Best carburetor adjustment is obtained when fuel tank is 1/4 full.

In order for the engine to run, the opera-

tor presence control bar must be held in the operating position. Therefore,

3 POSITION “EZ” HANDLES

Raise lower handle section to operating position and align hole in handle with one of three height positioning holes.

Insert handle bolt through handle and bracket and secure with knob.

Repeat for opposite side of handle.

Knob

Bolt

INSTALL REAR WHEELS (HIGH WHEEL MOWERS ONLY)

Some high wheel models require washers which will be provided in a parts bag. If provid- ed, install washers on the axle fi rst as shown.

Install one (1) rear wheel on the axle of rear wheel adjuster.

Install 3/8-16 locknut and tighten securely.

Repeat procedure for other rear wheel.

Turn lawn mower on its side. See

 

engine manual for proper direction of

 

turning over the engine.

Remove blade and blade adapter.

Remove belt from blade adapter.

Position the blade adapter on the engine

 

crankshaft. Be sure key in adapter and

 

crankshaft keyway are aligned; and that

and assistant will be required to hold the control bar in the operating position when making final adjustment to the carburetor.

See the ADJUSTMENT section of your engine manual for further instructions.

ENGINE SPEED

The engine speed has been factory set. Do not attempt to increase engine speed as it may result in personal injury. If you believe the engine is running too fast or too slow, take your lawn mower to an

Handle adjustment bracket

3 POSITION “QUICK” HANDLES

 

Axle

 

O-Ring

 

Washer

Flanged

Wheel

locknut

assembly

the drive belt is inside the tabs of the

belt retainer.

Blade adapter

Key

Crankshaft

 

 

keyway

Lockwasher

 

 

Blade

 

 

Blade

 

 

bolt Hardened

 

Belt

washer

Trailing edge

retainer

authorized engine service center for repair and adjustment.

THROTTLE CONTROL

If it becomes necessary to adjust or re- place the throttle control, see the ADJUST- MENT section of your engine manual.

Raise lower handle section to operating position and squeeze the bottom ends of lower handle towards each other until the pin in handle can be inserted into one of the three height adjustment holes.

Handle pin

SQUEEZE

Handle adjustment bracket

ASSEMBLE GRASS CATCHER (REAR DISCHARGE MOWERS ONLY)

IMPORTANT: If your model lawn mower is mulcher ready, the mulcher plate or plug must be removed before using mower as a bagger. To convert mower to bagging or discharging, see the Operation section in this manual.

Look at the different grass catcher illustra- tions that follow. Determine which type of grass catcher you have and follow the appropriate instructions.

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Poulan PR600Y21RP manual Carburetor, Install Rear Wheels High Wheel Mowers only, Engine Speed, Throttle Control