11.0Troubleshooting the 1632 Sander

Symptom

 

 

 

Possible Cause

Correction

 

 

 

 

Motor will not start

 

Low voltage.

Check power line for proper voltage.

 

 

 

 

 

 

 

 

 

 

 

 

Open circuit in motor or loose

Inspect all lead connections on motor for

 

 

 

 

 

connection.

loose or open connections.

Motor will not start: fuses

Short circuit in line cord or plug.

Inspect cord or plug for damaged insulation

or circuit breakers blow.

 

and shorted wires.

 

 

 

 

 

Short circuit in motor or loose

Inspect all connections on motor for loose or

 

 

 

 

 

connections.

shorted terminals or worn insulation.

 

 

 

 

 

Incorrect fuses or circuit breakers in

Install correct fuses or circuit breakers.

 

 

 

 

 

power line.

 

The sanding

belt

clogs

Sandpaper grit too small.

Use larger grit.

quickly.

 

 

 

 

 

 

 

 

 

 

Too much material is being sanded off.

Reduce sanding depth.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The wood is too dirty or oily.

Use dry stock.

 

 

 

 

 

 

 

 

 

 

 

 

Suction is insufficient.

Increase suction.

 

 

 

 

 

 

Edges

round

 

when

Too much material being removed.

Reduce sanding depth.

sanding.

 

 

 

 

 

 

The thickness

differs on

Conveyor table not parallel to contact

Adjust table to parallel.

left and right sides of

roller or platen.

 

workpiece.

 

 

 

Worn out felt and graphite on platen

Replace felt/graphite.

 

 

 

 

 

head

 

The thickness differs on

Feed speed too fast.

Reduce speed.

front and back sides of

 

 

Too much material is being removed.

Reduce sanding depth.

workpiece.

 

 

 

 

 

 

 

 

 

 

Sandpaper grit too fine.

Use coarser grit

 

 

 

 

 

 

 

 

 

 

 

 

Pressure plate not level

Adjust plate to level.

 

 

 

 

 

Workpiece

slips

on

Too much or too little pressure from

Adjust to proper pressure.

conveyor belt.

 

 

 

pressure plate.

 

 

 

 

 

 

Sanding belt clogged with dust.

Blow out dust with high‐pressure air.

 

 

 

 

 

 

 

 

 

 

 

 

Belt worn out.

Replace belt.

 

 

 

 

 

Straight

notch

grooves

Dirty pressure roller.

Clean pressure roller.

on workpiece.

 

 

 

 

 

 

 

 

Rubber roller scratched.

Replace rubber roller.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Worn out lining and graphite on platen

Replace lining/graphite.

 

 

 

 

 

head.

 

Snake

marks

on

Sanding belt partially damaged.

Repair or replace sanding belt.

workpiece.

 

 

 

 

 

 

 

 

Sanding grit loose.

Replace sanding belt.

 

 

 

 

 

 

 

 

Belt slips out of track.

Tracking air valve is clogged or not

Clean/enlarge valve opening.

 

 

 

 

 

open enough.

 

Straight

parallel

stripes

Sanding belt joint is too thick.

Replace sanding belt

across the workpiece.

 

 

Sanding belt is worn.

Replace sanding belt.

 

 

 

 

 

 

 

 

 

 

 

 

12.0Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1- 800-274-6848 Monday through Friday (see our website for business hours, www.powermatic.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

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Powermatic operating instructions Troubleshooting the 1632 Sander, Replacement Parts