4.If an adjustment to one or more of the knives is necessary, slightly loosen the knife gib (E, Figure 18) by turning the six screws (F, Figure 18) into the gib (i.e. clockwise, when facing the screw heads) with a 12mm hex wrench. Turn the screws just enough to relieve stress in the cutterhead without disturbing the setting of the knives. Do this for all four knives at the same time.

5.With the knife setting gauge (C, Figure 18) in place over a knife (G, Figure 18), continue to loosen the screws (F, Figure 18) until the springs (H, Figure 18) begin raising the knife. When knife comes in contact with the center protrusion of the gauge, snug the gib by lightly backing out the six screws (F, Figure 18) against the slot (i.e. counter- clockwise).

NOTE: At this time, tighten the knife into the slot just enough to hold knife in position.

6.If additional knives must be reset, repeat step 5.

7.After all knives are set with screws just snug, back out and tighten the six screws (F, Figure 18) against the slot starting with the end screws first, then the center screws, until the knife is securely held in the cutterhead. Tighten the remaining three knives in the same manner.

After setting or installing knives, re-check all gib screws. Loose gib screws can result in knives being thrown out of the cutterhead, causing severe damage to the machine and possible serious or fatal injury to the operator or bystanders.

Replacing and Re-setting Knives (Model 209 only)

If the knives are removed for sharpening, care must be exercised in replacing and re-setting them. Proceed as follows:

1.Disconnect machine from power source.

2.Remove six screws and upper cover (see Figure 17).

3.To remove knife, loosen the gib (E, Figure 18) by turning the six gib screws clockwise. Remove gib, knife and springs.

4.Remove the remaining three knives in the same manner.

5.Thoroughly clean the knife slots, gibs, springs and gib screws. Check the gib screws; if the threads appear worn or stripped or if the heads are becoming rounded, replace them.

Figure 18 – Model 209 only

Figure 19 – Model 209 only

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Powermatic 209HH operating instructions Replacing and Re-setting Knives Model 209 only

209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

The Powermatic 209 uses a powerful motor that provides ample torque for a variety of materials, from soft woods to tougher metals. The variable speed control feature allows users to easily adjust the spindle speed to match the requirements of the specific operation, accommodating drill bits of different sizes and materials. This adaptability is further enhanced in the 209HH model, which is equipped with an integrated digital RPM readout. This technology provides real-time feedback to the operator, allowing for optimal speed adjustments and ensuring enhanced accuracy.

Another key characteristic of the Powermatic 209 and 209HH is their precision-engineering features. The machines include a laser positioning system, which aids in aligning drill bits with great accuracy on the workpiece. This feature significantly reduces setup time and ensures consistent results, especially on intricate drilling tasks.

Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.