1.Disconnect machine from power source.

2.Remove the three hex cap screws and washers (E, Figure 30).

3.Remove the three sprockets (B, Figure 30) from the infeed roller, outfeed roller and the gear shaft at the same time.

4.When all sprockets have been removed, replace the gear shaft sprocket (G, Figure 31) and its chain (F, Figure 31) with those of a different size.

5.Mount all three sprockets and chains to their shafts, and tighten all hex cap screws and washers (E, Figure 30).

Return Rollers

The two return rollers on top of the machine serve as a convenient rest for stock. They save time and motion for the operator as the stock is returned to the infeed side.

Depth of Cut

The cutting depth scale is a combination inch/metric scale (A, Figure 32), with a cutting range from 0 to 8" (204mm). The distance of upward or downward movement is controlled by the handwheel (B, Figure 32). One revolution of the handwheel is .059" (1.5mm). Before moving the table up or down, loosen the lock nuts (C, Figure 32). After obtaining proper table position, tighten the lock nuts (C, Figure 32).

Maximum depth of cut is 1/8". A limiter (D,

Figure 32

Figure 32) is provided to limit the depth of cut on

 

full width planing from 3/16" to 1/8".

 

The depth scale and pointer are adjustable and

 

should be checked for accuracy. Proceed as

 

follows:

 

1.

Connect power, and turn on the planer.

 

2.

Take a scrap board and measure its exact

 

 

thickness with calipers.

 

3.

Raise or lower the table so the scale reads

 

 

the thickness of the board minus 1/16".

 

 

Feed the board through the planer.

 

4.

Move the table up another 1/16". Flip the

 

 

board over and plane the other side.

 

5.

Measure the board with calipers and

 

 

compare with the depth scale on the planer.

 

 

If the scale needs adjustment, loosen the

 

 

screws and shift the scale up or down as

 

 

needed. Tighten screws when finished.

 

19

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Image 19
Powermatic 209HH operating instructions Return Rollers, Depth of Cut
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209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

The Powermatic 209 uses a powerful motor that provides ample torque for a variety of materials, from soft woods to tougher metals. The variable speed control feature allows users to easily adjust the spindle speed to match the requirements of the specific operation, accommodating drill bits of different sizes and materials. This adaptability is further enhanced in the 209HH model, which is equipped with an integrated digital RPM readout. This technology provides real-time feedback to the operator, allowing for optimal speed adjustments and ensuring enhanced accuracy.

Another key characteristic of the Powermatic 209 and 209HH is their precision-engineering features. The machines include a laser positioning system, which aids in aligning drill bits with great accuracy on the workpiece. This feature significantly reduces setup time and ensures consistent results, especially on intricate drilling tasks.

Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.
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