6.Inspect the cutting edge of the knives for nicks or wire edge. Hone the knives slightly using a stone or if the knives are to be sharpened, maintain a cutting angle of 35 degrees.

7.Insert springs, knife and gib into slot of cutterhead. Back out screws just enough to hold the knife in the cutterhead.

8.Place knife setting gauge (Figure 19) over knife.

9.While holding down the knife gauge, loosen all six screws by turning them into the gib until the cutting edge of the knife comes in contact with the protrusion of the gauge. Snug up the gib by slightly backing out the six screws against the slot.

NOTE: At this time, only tighten the knife into the slot just enough to hold the knife in position.

10.Replace and re-set the other three knives in the same manner.

11.After all four knives are set with the screws just snug, back out and tighten the six screws against the slot starting with the end screws first and then the center screws until the knife is securely held in the cutterhead. Tighten the remaining three knives in the same manner.

After replacing and checking knives, check again carefully. Make certain the direction of knives is correct and all 24 gib screws are tightened securely.

Replacing or Rotating Knife Inserts (Model 209HH only)

The knife inserts on the model 15HH are four- sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re-install it.

Use the provided screwdriver with the socket adaptor to remove the knife insert screw. See Figure 20. It is advisable to rotate all inserts at the same time to maintain consistent cutting. However, if one or more knife inserts develops a nick, rotate only those inserts that are affected.

Each knife insert has an etched reference mark so you can keep track of the rotations.

IMPORTANT: When removing or rotating inserts, clean saw dust from the screw, the insert, and the cutterhead platform. Dust accumulation between these elements can prevent the insert from seating properly, and may affect the quality of the cut.

Figure 19 repeated

Figure 20 – Model 209HH only

Before installing each screw, lightly coat the screw threads with machine oil and wipe off any excess.

Securely tighten each screw which holds the knife inserts before operating the planer!

Make sure all knife insert screws are tightened securely. Loose inserts can be propelled at high speed from a rotating cutterhead, causing injury.

14

Page 13 Page 15
Page 14
Image 14
Powermatic operating instructions Replacing or Rotating Knife Inserts Model 209HH only, Repeated
Page 13 Page 15

209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

The Powermatic 209 uses a powerful motor that provides ample torque for a variety of materials, from soft woods to tougher metals. The variable speed control feature allows users to easily adjust the spindle speed to match the requirements of the specific operation, accommodating drill bits of different sizes and materials. This adaptability is further enhanced in the 209HH model, which is equipped with an integrated digital RPM readout. This technology provides real-time feedback to the operator, allowing for optimal speed adjustments and ensuring enhanced accuracy.

Another key characteristic of the Powermatic 209 and 209HH is their precision-engineering features. The machines include a laser positioning system, which aids in aligning drill bits with great accuracy on the workpiece. This feature significantly reduces setup time and ensures consistent results, especially on intricate drilling tasks.

Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.
Top Page Image Contents