Siemens PCS 7 manual Stabilization of Unstable Control Loops

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Stabilization of Unstable Control Loops

3 Stabilization of Unstable Control Loops

Regarding the stabilization of unstable control loops, integral processes and mono- tone unstable or oscillating unstable processes have to be distinguished.

In general only an analysis in frequency domain is helpful for oscillating control loops. As an example, displacements of unstable poles to the stable domain can be examined using root locus analysis [also see Related Literature /3./]. These oscillating control loops are a common issue in the context of mechanical systems (spring-damper-systems, elas-tical roboter arms) but can rarely be found in process plants. Oscillations in process plants can rather be attributed to malfunctions of slave control loops, e.g. in the valve position controllers.

In the following only the stabilization of integral processes will be discussed, due to the practical relevance in process engineering. A proportional-only controller is suf- ficient to stabilize integrating processes, as confirmed by systems dynamic consid- erations (e.g. root locus). Thus the problematic interaction of the integral part of a PI controller with the integral part of the plant is avoided. However, persistent con- trol deviations caused by disturbances at the input of the process have to be ac- cepted, if no integral action is used in the controller. Example: The proportional- only controller is not able to hold the level exactly at its set point if the feed is vary- ing.

3.1Manual Parameterization of a Proportional-only Controller for Integrating Processes

Figure 3-1 Unit-step response of an integrating process

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MPC Level

V 1.0, Beitrags-ID: 42200753

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Siemens PCS 7 manual Stabilization of Unstable Control Loops, Unit-step response of an integrating process

PCS 7 specifications

Siemens PCS 7 is a powerful and comprehensive process control system designed for various industrial automation applications. It is part of the Siemens Totally Integrated Automation (TIA) portfolio, providing seamless integration with various Siemens products and services. The system is known for its flexibility, scalability, and reliability, making it suitable for industries such as energy, water treatment, chemicals, pharmaceuticals, and manufacturing.

One of the main features of Siemens PCS 7 is its modular architecture, which allows users to customize and scale their control solutions according to their specific needs. The system supports a diverse range of hardware and software components, from powerful servers and workstations to field devices and controllers. This modularity ensures that the system can adapt to different operational requirements while remaining cost-effective.

Another key feature is the advanced visualization capabilities offered by PCS 7. Users can create intuitive graphical interfaces that improve process monitoring and control. The system's Process Control and Monitoring (PCM) application enables real-time visualization of processes, enhancing decision-making and responsiveness.

Siemens PCS 7 is built on open and industry-standard communication protocols, such as Profibus and Profinet. This ensures interoperability with a wide array of third-party devices and systems, allowing seamless integration into existing infrastructures. The system supports a variety of communication interfaces, enhancing data exchange and connectivity within the control architecture.

The PCS 7 system also incorporates sophisticated process automation technologies, including batch control, continuous process control, and advanced process control algorithms. These capabilities not only facilitate efficient operation but also optimize production processes through improved resource management and reduced waste.

Security is a critical aspect of Siemens PCS 7, addressing the growing concerns of cybersecurity in industrial environments. The system incorporates robust security measures, including user authentication, data encryption, and regular software updates, ensuring that industrial operations remain protected against potential threats.

In summary, Siemens PCS 7 exemplifies modern industrial automation technology with its modularity, advanced visualization, open communication, sophisticated process control capabilities, and strong security features. Whether adapting to new technologies or optimizing existing operations, PCS 7 stands as a versatile and resilient platform for today's diverse industrial automation challenges.