Main
Operation Manual
Water-refrigerated Thermo cooler
To the Customers
Table of Contents
Chapter 1 Safety Instructions........................................................... 1-1
Chapter 2 Appearance and Each Section........................................ 2-1
Chapter 3 Transport and Installation................................................3-1
TOC-2
Chapter 4 Startup and Shutdown..................................................... 4-1
Chapter 5 Error Message and Troubleshooting.............................. 5-1
Chapter 6 Unit Maintenance ............................................................. 6-1
Chapter 7 Documents ....................................................................... 7-1
Page
Page
Chapter 1 Safety Instructions
1.1 Before Using this Unit
z
1.2 Danger, Warning and Caution
1.2.1 Level of risk
1.2.2 Definitions of Serious injury and Minor injury
Serious injury
Minor injury
1.2.3 Symbols
Symbol of electrical hazard
Symbol of heat hazard
Symbol of rotating shaft hazard
Symbol of Donts
1.3 Hazard Warning Label
1.3.1 Classification of risks
High voltage hazards
High temperature hazards
Rotating object hazards
1.3.2 Type of hazard warning labels
Warning label on the front panel
Warning label for high voltage
Read the contents of the hazard warning labels with care to keep them in mind.
Do not remove or deface the warning labels.
1.4 Model label
1.5 Safety Measures
1.5.1 Safety Precautions
1-8
1.5.2 Protective equipment
For system transportation, installation and removal
For handling circulating fluid
For system operation
Read and understand the relevant operation manual thoroughly prior to use of protective equipment.
1.
2.
1.7 Disposition of Waste
1.7.1 Recovery of refrigerant and compressor oil
1.7.2 Circulating fluid disposal
1.7.3 System disposal
1.8 Material Safety Data Sheet (MSDS)
Page
Chapter 2 Appearance and Each Section
2.1 Appearance
2-2
2.2 Name of Each Section
2.2.1 HRG010-W
2.2.2 HRG015-W
2-4
2.3 Control panel
Chapter 3 Transport and Installation
3.1 Transport
3-2
3.1.1 Transporting with forklift and unit lifting
3.1.2 Transporting with caster
HRG010-W-A / HRG015-W-A (caster-mounted option)
1.
3.2 Installation
3.2.1 Installation conditions
z z z z z z z
z
z z z Condition which allows strong vibrations and impacts to transmit to the unit z z z
3.2.2 Installation location
3-6
3.2.3 Installation location and maintenance work area
3.2.4 Installation
z z
Procedure for Installation
1.
Lower this unit, inserting the anchor bolts into the unit.
2.
3.
3-8
HRG010-W-A / HRG015-W-A (caster-mounted option)
As to the HRG010-W-A or HRG015-W-
A
(caster-mounted option), the adjusters should be lowered to secure the system after installation.
3.2.5 Electrical wiring
Power supply cable and GFCI breaker
3-10
How to conduct wiring
1.
2.
Electrical wiring diagram
z Prepare cables for the power suppl
y
3-12
1.
2.
RS232C terminal).
3.2.6 Piping
Pipe diameter
1.
3-14
Recommended piping installation
[Tips]
3.2.7 Supply of circulating fluid
1.
3.2.8 Reinstallation of unit
Disconnection of power supply cable
Chapter 4 Startup and Shutdown
4.1 Pre-check
4.1.1 Installation condition
z z
4.1.2 Electric wiring
1.
z
4.2.2 Setting of circulating fluid temperature
1.
z
4.2.3 Additional water supply
[TS] switch (pump manual operation switch)
1.
z
2.
If leakage occurs due to fault
y
1.
4.3.2 Stopping the unit
1.
4.4 Check at startup
z z z
Bypass valve
Bypass (relieving valve) piping set
Chapter 5 Error Message and Troubleshooting
5.1 Error Message
5-2
5.2 Troubleshooting
See 5.3 Alarm Reset for error recovery.
5.3 Alarm Reset (Alarm Lamp OFF)
Error check
1.
Adjust the unit usage and service condition.
2.
3.
alarm lamp goes out.
When the alarm lamp goes out by performing steps 1. to 3.
4.
5.
1.
falut and overcurrent).
2.
[HRG010-W-B / HRG015-W-B (earth leakage breaker-mounted option)]
1.
5-8
2.
3.
4.
Chapter 6 Unit Maintenance
6.1 Control of Water Quality
6.2 Inspection and Cleaning
6.2.1 Daily inspection
6-4
6.2.2 Quarterly inspection
Replacement of circulating fluid z
z
Cleaning of facility water z z
6.2.3 Biannual inspection
1.
2.
Antifreeze function (automatic pump operation)
6.3 Consumables
6.4 Long-term Storage
1.
2.
3.
4.
HRX-OM-J049-A Chapter 7 Documents
Chapter 7 Documents
7.1 Standard Specifications
Table 7-1 Standard Specifications (1/2)
HRX-OM-J049-A Chapter 7 Documents
7-2
Table 7-1 Standard Specifications (2/2)
Item HRG010-W HRG015-W
7.2 Optional Specifications
Caster
GFCI breaker
Communication
7-4
7.3 Outline Dimensions
7.3.1 HRG010-W, HRG010-W-B, HRG010-W-C, HRG010-W-BC HRG015-W, HRG015-W-B, HRG015-W-C, HRG015-W-BC
7.3.2 HRG010-W-A , HRG015-W-A
7.4 Electric Circuit
7.4.1 HRG010-W, HRG015-W
7-6
7.4.2 HRG010-W-BC, HRG015-W-BC
7.5 Flow Chart
HRG010-W, HRG015-W
7-8
7.6
Thermo Cooler (HRG010-W / WRG015-W) Daily Inspection Sheet
Product Warranty
