TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.

When diagnosing faults in operation of the hammer drill, always check that the hydraulic power source is supplying the correct hydraulic flow and a pressure to the tool as listed in the table. Use a flowmeter known to be accurate. Check the flow with the hydraulic fluid temperature at least 80 °F / 27 °C.

Problem

Cause

Solution

 

Drill does not run.

Power unit not functioning

Check power unit for proper flow and

 

 

 

pressure (7–9 gpm/26–34 lpm, 1500–

 

 

 

2000 psi/104–140 bar).

 

 

Couplers or hoses blocked.

Remove restriction.

 

 

Flow direction reversed. Pressure and

Be sure hoses are connected to their

 

 

return lined hoses reversed at ports.

proper ports.

 

 

Mechanical failure of piston or automat-

Disassemble drill and inspect for dam-

 

 

ic valve.

aged parts.

 

Drill does not drill effective-

Power unit not functioning.

Check power unit for proper flow and

 

ly.

 

pressure (7–9 gpm/26–34 lpm, 1500–

 

 

 

2000 psi/104–140 bar).

 

 

Couplers or hoses blocked.

Remove restriction.

 

 

Low accumulator charge (pressure

Recharge accumulator. Replace dia-

 

 

hose will pulse more than normal).

phragm if charge loss continues.

 

 

Oil too hot

Provide cooler to maintain proper oil tem-

 

 

(above 140 °F/60 °C).

perature.

 

 

 

 

Drill operates slow.

Low flow supply from power unit.

Check power unit for proper flow (7–9

 

 

 

gpm/26–34 lpm).

 

 

High backpressure.

Check hydraulic system for excessive

 

 

 

backpressure (over 250 psi/17 bar).

 

 

Couplers or hoses blocked.

Remove restriction.

 

 

Orifice plug or internal passage blocked.

Remove restriction.

 

 

Oil too hot (above 140 °F/60 °C) or too

Check power unit for proper oil temper-

 

 

cold (below 60 °F/16 °C).

atures. Bypass cooler to warm oil up or

 

 

 

provide cooler to maintain proper tem-

 

 

 

perature.

 

 

Relief valve set too low.

Adjust relief valve to 2100–2250 psi/145–

 

 

 

155 bar.

 

Drill gets hot.

Hot oil going through tool.

Check power unit. Be sure flow rate is

 

 

 

not too high causing part of the oil to go

 

 

 

through the relief valve. Provide cool-

 

 

 

er to maintain proper oil temperature

 

 

 

(140 °F/60 °C maximum).

 

 

 

Check relief valve setting.

 

Oil leakage on drill bit.

Lower piston or drive hex seal failure.

Replace seals.

 

Oil leakage around trigger.

Valve spool seal failure.

Replace seals.

 

 

Motor not completely broken in.

Continued operation or break in with mo-

 

 

tor break-in block will correct.

 

Low rotation torque.

 

 

Damage to motor clearances.

Repair as required.

 

 

 

 

Mechanical binding during drilling.

Take care to guide drill straight.

 

 

 

HD45 User Manual ◄ 15

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Stanley Black & Decker HD45 user manual Troubleshooting, Problem Cause Solution

HD45 specifications

The Stanley Black & Decker HD45 is a powerful and versatile tool designed for professionals and DIY enthusiasts alike. This rugged and durable hammer drill is engineered to handle a variety of tasks, making it a go-to solution for both construction sites and home improvement projects. With a focus on performance, practicality, and safety, the HD45 brings together innovative features and advanced technologies to deliver exceptional results.

One of the standout features of the HD45 is its robust motor, which delivers high torque and variable speeds, allowing users to drill through various materials such as wood, fiberglass, and metal with ease. The drill's two-speed settings enable users to switch between high-speed drilling and high-torque applications, providing versatility for different types of jobs. This adaptability ensures that the HD45 can take on challenging tasks without compromising on efficiency.

Another important characteristic of the HD45 is its ergonomic design. The drill is equipped with a comfortable, non-slip grip that allows for better control during operation, reducing user fatigue over extended use. Additionally, the compact and lightweight construction makes it easy to maneuver in tight spaces, which is particularly helpful when working on intricate projects or reaching overhead.

The HD45 also integrates several advanced technologies to enhance its usability and performance. One such technology is the electronic clutch, which provides precise control over torque settings. This feature prevents overdriving screws and allows for consistent results across various materials. Furthermore, the built-in LED work light illuminates the workspace, providing visibility in dimly lit areas and ensuring accurate drilling every time.

Safety is a top priority for Stanley Black & Decker, and the HD45 reflects this commitment. The drill is equipped with a robust safety switch that prevents accidental startups, ensuring that users can handle the tool with confidence. Additionally, the durable housing of the drill is designed to withstand heavy-duty use, offering longevity and reliability on the job.

In conclusion, the Stanley Black & Decker HD45 is a high-performance hammer drill that combines power, versatility, and safety features. With its advanced motor, ergonomic design, and innovative technologies, it is an indispensable tool for anyone looking to tackle a wide range of drilling and fastening tasks. Whether for professional construction or home improvement, the HD45 is ready to deliver outstanding results.