Table of Contents

CHAPTER 1: SAFETY

V

1-1 How to Use This Manual

v

 

Safety Symbols Used in this Manual

v

1-2

Warnings and Precautions

vi

1-3

Responsibility

vii

 

General Responsibility

vii

 

Operator Responsibility

viii

 

Additive Feeder Safety Tags

ix

 

Maintenance Responsibility

ix

 

Reporting a Safety Defect

x

CHAPTER 2: FUNCTIONAL DESCRIPTION

11

2-1 Models Covered in This Manual

11

2-2

General Description

11

2-3

Standard Features

11

 

Mechanical Features

11

 

Electrical Features

12

 

Controller Features

12

2-4

Options

12

2-5

Accessories

13

2-6 Safety Devices and Interlocks

13

CHAPTER 3: INSTALLATION

15

3-1

Uncrating the Equipment

15

3-2 Rigging and Placing the Additive Feeder

15

3-3

Electrical Connections

16

3-4

Setup Procedures

17

 

Determining the Desired Feed Rate

17

 

Calibration Procedure

19

3-5

Initial Start-up

21

 

Pre-Startup Checks

21

 

Starting Up the Additive Feeder

21

 

Shutting Down the Additive Feeder

21

CHAPTER 4: OPERATION

22

4-1

Start-up

22

4-2 Controller Description and Operation

22

 

Identifying Control Panel Indicator Lights and Switches on the Controller

..........22

 

Timer/Counter Control Operation (Injection Molding Applications)

22

 

Timer/Elapsed Timer Control (Extrusion & Blow Molding Applications)

23

4-3

Injection Molding Applications

24

 

Steps that must be completed before the additive feeder will perform properly:.24

 

Injection Molding

24

 

Control Relay Connection

24

 

Field Control Programming

24

Additive Feeders

iii

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Sterling AF-XXX specifications Table of Contents