Sterling AF-XXX instruction

Figure 7: One Component Control Enclosure Parts Identification

20

11

9 7

1

ADDITIVE FEEDER

SET POINT

POWERMOTOR

ON

MOTOR ON

OFF

Whitlock

19 OR 41

6

5

18

16

17

8 9

(SEE DETAIL A)

10 OR 52

50

14

115V

4

3

2

15

12

13

TO ENCLOSURE

ON MOTOR

FUSE HOLDER

32

36 30

33

ADDITIVE FEEDER

SET POINT

POWER		MOTOR
ON	MOTOR ON	AUTO
		OFF
OFF		MAN
	Whitlock

DETAIL B

TIMER/CYCLE COUNTER OR

TIMER/ELAPSE TIME COUNTER

POWER

						A0541236
					DETAIL A
31 OR	35				LEFT SIDE VIEW
	230V OPTION
34	230V OPTION	50	1	A0544795		ASSY,TRANSFORMER,CNTL,230:115
	EXTRUDER TRACKING
	EXTRUDER TRACKING	41	1	A0541610		GRAPHIC, CONTROLLER, PERCENT
	OPTION	40	1	A0541673		SENSOR, OPTICAL, PICKUP
	(SEE NOTE #2)
	(SEE NOTE #2)

		36	1	A0541238		TIMER, SOCKET, 11 PIN
	TIMER/CYCLE COUNTER OR	35	1	A0541276		COUNTER, ELAPSE TIME, LCD
	TIMER/CYCLE COUNTER OR	34	1	W00014736		SW, TOGGLE, DPDT, 0N-OFF-ON
	TIMER/ELAPSE TIME COUNTER
	TIMER/ELAPSE TIME COUNTER	33	1	A0541234		GRAPHIC, TMR/CNT
	OPTION	33	1	A0541234		GRAPHIC, TMR/CNT
	(SEE DETAIL B)	32	1	A0541252		ENCLOSURE, 8 x 6 x 6, TMR/CNT
		31	1	A0541261		COUNTER, CYCLE, LCD, TOTALIZER
		30	1	A0541259		TIMER, LCD, PRESET

NOTE:

1)OPTIONAL ITEMS ARE SHOWN WITH A DASHED BOX.

2)ITEM #40 (NOT SHOWN ON DRAWING) TO BE FIELD INSTALLED.

20	2	A0541613	SCRW,ROUND HD,6-32,1/2" LG,BLK
19	1	A0541235	GRAPHIC, CONTROLLER
18	10ft	A0541258	CABLE, 6 COND, SHIELD
17	1	A0541262	NUT, LOCK, STRIAN RELIEF, 3/4"
16	1	A0541039	STRAIN RELIEF, 3/4"
15	1	A0536541	STRAIN RELIEF, PIGTAIL
14	1	W00012591	CORD, SET, W/PLUG, 9', 115V ONLY
13	1	A0541611	FUSE, 250V, MDL, 3/4 AMP
12	1	A0803495	FUSE, HOLDER
11	1	A0541233	GRAPHIC, STANDARD
10	1	A0536646	LIGHT, GREEN, NEON
9	2	W00014276	BOOT, RUBBER, TOGGLE SWITCH
8	1	A0541257	SW, TOGGLE, DPDT, ON-OFF-MOM
7	1	W00002540	SW, TOGGLE, SPST
6	1	A0541244	CONTROLLER, SPEED, STANDARD
5	1	W00020484	TERMINAL STRIP, 6 POSITION
4	1	A0534272	SOCKET, RELAY
3	1	A0503765	RELAY, DPDT
2	1	A0541253	PANEL, SUB, 8 x 6
1	1	A0541251	ENCLOSURE, 8 x 6 x 6, STANDARD
ITEM	QTY	PART NUMBER	DESCRIPTION
		STANDARD BILL OF MATERIAL

Additive Feeders

Chapter 8: Appendix

51 of 55

Image 51

Sterling AF-XXX specifications One Component Control Enclosure Parts Identification

Contents

SF Series Additive Feeders Shipping Information Table of Contents Program Parameter Descriptions Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility Responsibility Remember Operator Responsibility Maintenance Responsibility Additive Feeder Safety Tags Reporting a Safety Defect Models Covered in This Manual Standard FeaturesMechanical Features Functional Description Electrical Features Controller FeaturesOptions Safety Devices and Interlocks Accessories Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Rigging and Placing the Additive Feeder InstallationSupply System Installation Uncrating the Equipment Main Power Connection Electrical ConnectionsControl Relay Connection Determining the Desired Feed Rate Setup Procedures 110 100 Calibration Procedure ProcedureEquipment Needed Observed Feed Rates Examples Shutting Down the Additive Feeder Initial Start-upPre-Startup Checks Starting Up the Additive Feeder Start-up Timer ModuleUsed as a Cycle Override Safety Timer Operation Elapsed Time Module Counter Module Field Control Programming Injection Molding ApplicationsInjection Molding Control Relay Connection Resetting the Unit to Un-Programmed State JP1 Program Enable JumperProgramming Step by Step Guide Additive Feeders Operation Injection Mode Application Notes Extruder Tracking Control Extrusion Applications Extruder Tracking Equation Extruder Tracking Installation and Setup Running Mode Parameter-Selection ModeValue Mode Resetting the Unit to Un-Programmed State Input Pulse Signal Requirements Extruder Tracking Control Application NotesMinimum Input Pulse Rate Minimum and Maximum Percent Setpoints Maximum Input Pulse Rate Defining Program Parameters Program Parameter Descriptions Mode 1 Default to Zero Parameter 19 Power-up Value Parameter 35 Signal Input 2 S2 Input Configuration Parameter 36 Signal Input 2 S2 Setpoint Maintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Material Cleanout/Changeover Preventative Maintenance Installing Auger Assembly Corrective MaintenanceAuger Assembly Changeover Removing Auger Assembly Motor Brush Replacement Troubleshooting Problem Possible cause Corrective actionIntroduction Problem Possible cause Corrective action Additive Feeders Troubleshooting Technical Specifications AppendixAnnex B Information Additive Feeder Specifications and Overall Dimensions Drawings and Diagrams Typical Additive Feeder Controllers Exploded Assembly Drawing Parts List Spare Parts List Detail # Part number Part/assembly description One Component Control Enclosure Parts Identification Credit Returns Safety Tag InformationWarranty Returns Returned Material Policy Company Logo Additive Feeder Identification Serial Number Tag Sterling, Inc Th Street New Berlin, WI Technical Assistance Worksheet for Charting Feed Rates