Table of Contents

CHAPTER 1: SAFETY

5

1-1

How to Use This Manual

5

 

Safety Symbols Used in this Manual

5

1-2

Warnings and Precautions

6

1-3

Responsibility

6

CHAPTER 2: FUNCTIONAL DESCRIPTION

7

2-1

Models Covered in This Manual

7

2-2

General Description

7

 

Chilled Water Circuit

7

 

Refrigeration Circuit

7

2-3

Standard Features

8

 

Mechanical Features

8

 

Electrical Features

8

 

Refrigeration Features

9

 

Controller Features

9

 

Other Features

9

2-4

Safety Devices and Interlocks

9

 

Crankcase Heater

9

 

High Pressure Cutout

10

 

Low Pressure Cutout (no switch but done through the transducer)

10

 

Flow Switch

10

 

Remote Start/Stop Interlock

10

2-5

Optional Features

10

CHAPTER 3: INSTALLATION

13

3-1

Uncrating

13

3-2

Electrical Connections

13

3-3

Process Water Connections

14

3-4

Bypass Valve Considerations

14

3-5

Galvanic Corrosion Considerations

14

3-6

Water Treatment Considerations

14

3-7

Condenser Considerations

15

 

Water-Cooled Chiller Condensers

15

 

Air-Cooled Chiller Condensers

15

3-8

Checking Motor Direction

16

 

Three-Phase Compressors

16

 

Water Pumps

16

 

Condenser Fan

16

3-9

Water Reservoir

17

3-10

Automatic Water Make-Up Option

19

3-11

Initial Start-Up

19

3-12

Finishing Setup: Setting Up Passwords

19

CHAPTER 4: OPERATION

22

GP Series Portable Chillers

iii

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Sterling GP Series specifications Table of Contents