SSL and SSIL Series Hopper Loaders – Series One Plus Control

Reference Manual (PN: 882.00149.00) for

Complete Operation and Installation Instructions

(Available online at www.acscustomerservice.com)

Troubleshooting – Quick Guide

 

Problem

 

Possible Cause

 

 

Solution

 

 

 

No power to control box

 

Plug in power cord. Check main disconnect.

 

 

 

Power switch is off

 

Turn ON control box.

 

 

 

 

 

 

 

No LED display

 

External fuse 1FU is blown

 

Replace fuse 1FU.

 

 

 

 

 

 

 

 

Internal fuse FU2 is blown

 

Replace fuse FU2.

 

 

 

 

 

 

 

 

 

 

 

 

 

TB1 is disconnected/loose

 

Reconnect or tighten TB1.

 

 

 

 

 

 

 

 

 

Loose wiring in control

 

Check/tighten controller wiring.

 

 

 

 

 

 

 

 

 

 

Bin full sensor switch is tripped

 

Wait for machine bin material level to drop, then

 

 

 

 

restart the hopper loader.

 

 

 

 

 

 

 

Sterling is

 

 

 

 

 

 

 

Misaligned bin full sensor switch

 

 

 

displayed at

 

 

Realign magnet.

 

 

magnet

 

 

power-up, but

 

 

 

 

 

 

 

 

 

 

vacuum motor

 

Bin full sensor switch wiring is

 

Repair the wiring fault.

 

doesn't start when

 

loose/disconnected

 

 

 

 

 

 

the START/STOP

 

 

 

 

 

 

 

Pickup wand not adjusted for material

 

Adjust material probe to compensate for material -

 

key is pressed.

 

 

 

 

 

flow characteristics

 

see manual for more information.

 

 

 

 

 

 

 

 

 

Filter is dirty/clogged

 

Clean/replace filter as needed.

 

 

 

 

 

 

 

Control appears to

 

Vacuum motor unplugged

 

Plug in vacuum motor.

 

 

 

 

 

 

 

 

Vacuum time set to zero (0) on Menu

 

 

 

work, but vacuum

 

 

Reset Menu 5 to an appropriate time.

 

1

 

 

 

never starts.

 

 

 

 

 

 

 

 

 

 

 

 

Solid-state relay has failed

 

Replace solid-state relay.

 

 

 

 

 

 

 

 

 

Wand not properly positioned in

 

Adjust material wand at material pickup point.

 

 

 

material supply

 

 

 

 

 

 

 

 

 

 

 

 

 

Hopper does not

 

Vacuum time is set too low

 

Set Menu 1 to an appropriate value.

 

 

 

 

 

 

 

filh completely

 

Pickup wand not adjusted for material

 

Adjust material probe to compensate for material -

 

 

 

 

 

 

 

flow characteristics

 

see manual for more info.

 

 

 

 

 

 

 

 

 

Filter is dirty/clogged

 

Clean/replace filter as needed.

 

 

 

 

 

 

 

 

 

Material residue buildup on proximity

 

Clean proximity sensor.

 

 

 

sensor

 

 

Proximity switch

 

 

 

 

 

Proximity sensor sensitivity is set too

 

Reduce sensitivity of sensor.

 

trips before tank is

 

 

 

 

high

 

 

full

 

 

 

 

 

 

 

 

 

 

 

Control wiring connections on circuit

 

Secure connections on circuit board.

 

 

 

 

 

 

 

board are loose.

 

 

 

 

 

 

 

 

 

 

 

 

 

Proportioning

 

No compressed air

 

Connect to 80psi air supply.

 

 

 

 

 

 

 

 

 

 

 

 

 

valve doesn't shift

 

Defective valve or solenoid

 

Repair or replace as needed.

 

(PP models only)

 

 

 

 

 

 

 

TB1 is disconnected/loose

 

Tighten TB1 connections.

 

 

 

 

 

 

 

 

 

 

 

Sterling

Part No: 882.00349.00

2900 S. 160th Street • New Berlin, WI 53151 USA

Bulletin No: CV1-335.01

Tel. 262.641.8610 • Fax 262.641.8653

 

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Sterling SSL, SSIL Series installation instructions Troubleshooting Quick Guide, Problem Possible Cause Solution

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