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Stow MS120H13, MS120HD13 manual HONDA GX390K1QA2/GX390U1QA2 - FUEL TANK ASSY

Models: MS120HD13 MS120H13

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HONDA GX390K1QA2/GX390U1QA2 — FUEL TANK ASSY.

HONDA GX390K1QA2/GX390U1QA2 — FUEL TANK ASSY.

PAGE 84 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)

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Stow MS120H13, MS120HD13 manual HONDA GX390K1QA2/GX390U1QA2 - FUEL TANK ASSY

Contents

OPERATION AND PARTS MANUAL MODEL MS120H13MODEL MS120HD13 HYDRAULIC PLASTER/MORTAR MIXERSPROPOSITION 65 WARNING Leadfromlead-basedpaints CrystallinesilicafrombricksSILICOSIS/RESPIRATORY WARNINGS SILICOSIS WARNINGRESPIRATORY HAZARDS TABLE OF CONTENTS Component DrawingsMS120 Hydraulic Mixer Honda GX390K1QA2/ GX390U1QA2 EnginePARTS ORDERING PROCEDURES Ordering parts has never been easier When ordering parts, please supplyChoose from three easy options Order via Internet Dealers OnlySAFETY SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS FORYOUR SAFETY AND SAFETY OF OTHERSCAUTION - Start/Stop Switch CAUTION - Rotating Parts HazardsCAUTION - Accidental Starting Hazards CAUTION - Eye and Hearing HazardsGENERAL SAFETY RULES AND REGULATIONSWARNING - Read This Manual MAINTENANCE SAFETY TRANSPORTINGWARNING - Manual Dump Drum Handle RULES AND REGULATIONSEMERGENCIES RULES AND REGULATIONS„ ALWAYS know the location of the nearest fire extinguisher „ ALWAYS know the location of the nearest first aid kitTOWING SAFETY PRECAUTIONS TOWING GUIDELINESTow bar to vehichle connection Coupler only CAUTION - Inspect Towing ComponentsSAFETY CHAIN CONNECTION CAUTION - Tow With Safety ChainCAUTION - Drum Safety When Towing TOW BAR TO MIXER CONNECTIONSPECIFICATIONS TABLE 2. SPECIFICATIONS ENGINETable 1 Specifications Mixer WeightDIMENSIONS Figure 2. DimensionsTable 3. Dimensions Dimensions in. cmPower Plants Engine MaintenanceGENERAL INFORMATION ApplicationMIXER COMPONENTS 2. Engine Cover - Lift this cover to gain access to the engine4. Latch - Use this latch to secure the engine compartment enclosure Figure 3. Mixer Components WheelsMIXER COMPONENTS/HYDRAULIC COMPONENTS HYDRAULIC COMPONENTSFigure 4. Mixer Components Stationary Figure 5. Hydraulic ComponentsENGINE COMPONENTS INITIAL SERVICINGDANGER - Explosive Fuel Hazards WARNING - Burn HazardsPADDLE BLADE ADJUSTMENT Adjust paddles as shown in FigureFigure 7. Paddle Blade Adjustment Steel Drum INSPECTION BEFORE STARTINGENGINE OIL CHECK FUEL CHECKHYDRAULIC OIL HYDRAULIC HOSESGREASE FITTINGS BEARINGS BLADE CHECKINITIAL START-UP STARTING THE ENGINEFigure 17. Engine ON/OFF Switch Figure 18. Main ON/OFF SwitchWARNING - Dump Handle Safety INITIAL START-UP /OPERATIONMIXING Figure 20. Hydraulic Paddle LeverOPERATION DUMPING MANUALDUMPING HYDRAULIC CAUTION -Start/Stop Switch SHUT-DOWNSTOPPINGTHE MIXER MAINTENANCE ENGINE TABLE 6. ENGINE MAINTENANCE SCHEDULE1 Service more frequently when used in DUSTY areas FIRSTMAINTENANCE ENGINE AIR CLEANERDaily WeeklyMAINTENANCE MIXER BALL SOCKET AND CLAMP FACE MAINTENANCEDRUM HEAD SEALS WHEEL BEARINGSTIRES/WHEELS/LUG NUTS TIRESWEAR/INFLATIONLUG NUTTORQUE REQUIREMENTS WARNING - Damaged WheelsMIXER CLEANING SUSPENSIONMAINTENANCE MIXER Figure 35. Wheel Lug Nuts Tightening SequenceMAINTENANCE MIXER/STORAGE MIXER STORAGEWARNING - Keep Hands Clear of Drum WARNING - Disengaged Drum LockTROUBLESHOOTING ENGINE TABLE 9. ENGINE TROUBLESHOOTINGTABLE 9. ENGINE TROUBLESHOOTING CONTINUED TROUBLESHOOTING ENGINEOver accumulation of exhaust TROUBLESHOOTING MIXER TABLE 10. MIXER TROUBLESHOOTINGSYMPTOM SOLUTIONHYDRAULIC SYSTEM DIAGRAM Figure 39. Hydraulic System DiagramEXPLANATION OF CODE IN REMARKS COLUMN NO. ColumnPART NO. Column QTY. ColumnSUGGESTED SPARE PARTS MS120 1 TO 3 UNITSMS120 5 TO 10 UNITS NAMEPLATE AND DECALS PART NAME REMARKSDECAL, CRUSH WARNING SAFETY GRATE NAMEPLATE AND DECALSPADDLE BLADES ASSY CENTER ENGINE ENDENGINE END SIDEPADDLE BLADES ASSY PART NAMEREMARKS 492584STEEL DRUM ASSY. MANUAL STEEL DRUM ASSY. MANUAL PART NAMEREMARKS EM201537YSTEEL DRUM ASSY. HYDRAULIC REARPART OF FRAME 1 PADDLE SHAFT AND PADDLE ARMS. SEE PADDLEQTY. REMARKS STEEL DRUM ASSY. HYDRAULICPART NAME FRONT DUMP SUPPORT BRACKETPADDLE SHAFT ASSY PADDLE SHAFT ASSY PART NAMEREMARKS OUTER SEAL, URETHANE 1-1/4 ODHYDRAULIC ASSY HYDRAULIC ASSY PART NAMEREMARKS MANUAL DUMP ONLYFRAME ASSY REMARK FRAME ASSYPART NAME NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 19 20STEEL ENGINE COVER ASSY STEEL ENGINE COVER ASSY PART NAMEQTY. REMARKS SCREW, HHCS 3/8-16 X 1-1/2HONDA ENGINE ASSY HONDA ENGINE ASSY PART NAMEREMARKS HONDA GX390K1QA2/GX390U1QA2 - AIR CLEANER ASSY HONDA GX390K1QA2/GX390U1QA2 - AIR CLEANER ASSY WINGNUT, TOOL BOX SETTINGPART NAME REMARKSHONDA GX390K1QA2/GX390U1QA2 - CAMSHAFT ASSY HONDA GX390K1QA2/GX390U1QA2 - CAMSHAFT ASSY PART NAMEREMARKS RETAINER, EXHAUST VALVE SPRINGHONDA GX390K1QA2/GX390U1QA2 - PISTON ASSY HONDA GX390K1QA2/GX390U1QA2 - PISTON ASSY PART NAMEREMARKS SN 3177435 AND ABOVEHONDA GX390K1QA2/GX390U1QA2 - CRANKCASE COVER ASSY HONDA GX390K1QA2/GX390U1QA2 - CRANKCASE COVER ASSY PART NAMEREMARKS COVER ASSY., CRANKCASE Q TYPEHONDA GX390K1QA2/GX390U1QA2 - CRANKSHAFT ASSY HONDA GX390K1QA2/GX390U1QA2 - CRANKSHAFT ASSY PART NAMEREMARKS HONDA GX390K1QA2/GX390U1QA2 - CYLINDER BARREL ASSY HONDA GX390K1QA2/GX390U1QA2 - CYLINDER BARREL ASSY PART NAMEQTY. REMARKS HONDA GX390K1QA2/GX390U1QA2 - CYLINDER HEAD ASSY HONDA GX390K1QA2/GX390U1QA2 - CYLINDER HEAD ASSY PART NAMEREMARKS SN 2378737 AND ABOVEHONDA GX390K1QA2/GX390U1QA2 - FAN COVER ASSY HONDA GX390K1QA2/GX390U1QA2 - FAN COVER ASSY PART NAMEREMARKS SN 2334668 AND ABOVEHONDA GX390K1QA2/GX390U1QA2 - FLYWHEEL ASSY HONDA GX390K1QA2/GX390U1QA2 - FLYWHEEL ASSY PART NAMEREMARKS KEY, SPECIAL WOODRUFFHONDA GX390K1QA2/GX390U1QA2 - IGNITION COIL ASSY HONDA GX390K1QA2/GX390U1QA2 - IGNITION COIL ASSY PART NAMEREMARKS HONDA GX390K1QA2/GX390U1QA2 - CARBURETOR ASSY HONDA GX390K1QA2/GX390U1QA2 - CARBURETOR ASSY PART NAMEREMARKS NO. 1#%HONDA GX390K1QA2/GX390U1QA2 - MUFFLER ASSY HONDA GX390K1QA2/GX390U1QA2 - MUFFLER ASSY PART NAMEREMARKS GASKET, MUFFLER ARRESTERHONDA GX390K1QA2/GX390U1QA2 - RECOIL STARTER ASSY HONDA GX390K1QA2/GX390U1QA2 - RECOIL STARTER ASSY PART NAMEQTY. REMARKS CASE, RECOIL STARTER *R8*, REDHONDA GX390K1QA2/GX390U1QA2- CONTROL ASSY SPRING, CONTROL ADJUSTING CONTROL ASSEMBLY, REMOTE ............... 1 ......... INCLUDES ITEMS WHONDA GX390K1QA2/GX390U1QA2- CONTROL ASSY PART NAMEHONDA GX390K1QA2/GX390U1QA2 - FUEL TANK ASSY HONDA GX390K1QA2/GX390U1QA2 - FUEL TANK ASSY PART NAMEREMARKS HONDA GX390K1QA2 - GASKET KIT ASSY HONDA GX390K1QA2 - GASKET KIT ASSY PART NAMEREMARKS REPLACES 06111ZF6407HONDA GX390K1QA2/GX390U1QA2 - LABELS ASSY GX-390K1QA2 GX-390U1QA2HONDA GX390K1QA2/GX390U1QA2 - LABELS ASSY PART NAMEREMARKS TERMS AND CONDITIONS OF SALE - PARTS 11. Credit issued will be applied to future purchases onlySPECIAL EXPEDITING SERVICE 2. ToobtainaReturnMaterialAuthorizationPage SERVICEDEPARTMENT WARRANTYDEPARTMENTPARTSDEPARTMENT HERE’S HOW TO GET HELP