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Teledyne t100h Appendix C Warranty/Repair Questionnaire Models T100H, 100EH ,

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Appendix C Warranty/Repair Questionnaire Models T100H, 100EH

(05029D DCN 6038)

TELEDYNE API CUSTOMER SERVICE

EMAIL: api-customerservice@teledyne.com

PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816

C-1

CUSTOMER: ____________________________________ PHONE: ___________________________________________

CONTACT NAME: _______________________________ FAX NO. ___________________________________________

SITE ADDRESS: ______________________________________________________________________________________

MODEL 100EH SERIAL NO.: ________________________FIRMWARE REVISION: _______________________________

1. ARE THERE ANY FAILURE MESSAGES? ____________________________________________________________

_____________________________________________________________________________________________________

_____________________________________________________________________________________________________

PLEASE COMPLETE THE FOLLOWING TABLE: (NOTE: DEPENDING ON OPTIONS INSTALLED, NOT ALL TEST

PARAMETERS SHOWN BELOW WILL BE AVAILABLE IN YOUR INSTRUMENT)

Parameter Displayed As Observed Value Units Nominal Range

Range RANGE PPM

UG/M3

1-5000 PPM Standard

Stability STABIL PPM

UG/M3

<.1 PPM with Zero Air

Vacuum VAC In-Hg-A 4 – 10 “Hg

Sample Pressure PRES In-Hg-A 24 – 29

Sample Flow SAMP FL CC/MIN 700 ±10%

PMT Signal PMT MV 0 ± 100 with Zero Air

Normalized PMT Signal NORM PMT MV 0 ± 100 with Zero Air

UV Lamp UV LAMP MV 1000 – 4800

UV Lamp Ratio LAMP

RATIO

% 35 – 120%

Stray Light STR. LGT PPM -50 to +100

Dark PMT DRK PMT MV <200

Dark Lamp DRK LMP MV -30 to 50

Slope SLOPE - 1.0 ± 0.3

Offset OFFSET MV <200

High Voltage Power Supply HVPS V 400 – 750*

Reaction Cell Temperature RCELL

TEMP

°C 50 ± 1

Box Temperature BOX TEMP °C Ambient + (3-7)

PMT Temperature PMT TEMP °C 7 ± 2

Time of Day TIME HH:MM:SS

07265A DCN6038

Contents

Main MODEL T100H UV FLUORESCENCE SO2 ANALYZER Addendum to T100 Operation Manual, PN 06807 Page SAFETY MESSAGES close attention to these messages, the descriptions of which are as follows: CONSIGNES DE SCURIT WARRANTY Page ABOUT THIS ADDENDUM NOTE Please read in its entirety before making any attempt made to operate the instrument. REVISION HISTORY Page TABLE OF CONTENTS LIST OF FIGURES LIST OF TABLES LIST OF APPENDICES 1. INTRODUCTION 1.1. T100H Documentation 1.2. Using This Manual Addendum Page 13 2. SPECIFICATIONS, APPROVALS & WARRANTY 2.1. Specifications Table 2-1: Model T100H Basic Unit Specifications 2.2. CE Mark Compliance 3. GETTING STARTED 3.1. Unpacking and Initial Setup CAUTION WARNING CAUTION Avoid Warranty Invalidation 3.1.1. Electrical Connections: 3.1.1.1. External Pump WARNING 3.2. Pneumatic Connections 3.2.1.1. Pneumatic Connections to T100H Basic Configuration: Chassis PUMP Getting Started Teledyne API - T100H Addendum to T100 Operation Manual) 3.2.1.2. Connections with Internal Valve Options Installed Chassis Source of SAMPLE Gas Figure 3-2: Pneumatic Connections to T100H with Zero and Two Span Point Valve Option Teledyne API - T100H Addendum to T100 Operation Manual Getting Started 3.2.2. T100H Layout LAMP INSTRUMENT CHASSIS PMT REACTION CELL Page 3.3. Initial Operation 3.3.1. Warning Messages 3.3.2. Test Functions 3.3.3. Interferents for SO2 Measurements 4. FREQUENTLY ASKED QUESTIONS (FAQs) Page 5. OPTIONAL HARDWARE AND SOFTWARE 5.1. Ambient Zero/Ambient Span Valves (Option 50A) INSTRUMENT CHASSIS 5.2. Ambient Zero / Two Ambient Span Valve Option (OPT 50C) INSTRUMENT CHASSIS 5.3. Hydrocarbon Kicker Option (OPT 86D) 6. OPERATING INSTRUCTIONS 6.1. Warning Messages 6.2. Test Functions 6.2.1. Test Channel Output 6.2.2. Range Units 6.2.3. Using the T100H with a Hessen Protocol Network 6.2.4. Default DAS Channels 6.2.5. Remote Operation Using the External Digital I/O 6.2.5.1. Status Outputs Operating Instructions Teledyne API - T100H Addendum to T100 Operation Manual) 32 - + Figure 6-1: Control Input Connector Table 6-6: Control Input Signals 7. CALIBRATION AND CALIBRATION CHECK PROCEDURES 7.1. Manual Calibration with Zero and Two Span Valve (OPT 52) 34 STEP THREE: Perform the calibration according to the following flow chart: 35 Page 37 8. INSTRUMENT MAINTENANCE 8.1. Maintenance Schedule There is no Internal IZS offered for the T100H. 8.2. Predictive Diagnostics SO Page 39 9. THEORY OF OPERATION 9.1. The UV Light Path PMT SO 9.2. Pneumatic Operation 9.2.1. Sample Gas Flow 9.2.2. Pneumatic Sensors 9.2.2.1. Sample Pressure Sensor 9.2.2.2. Vacuum Pressure Sensor 9.2.2.3. Sample Flow Calculation Teledyne API - T100H Addendum to T100 Operation Manual Theory Of Operation 43 9.3. Electronic Operation BOARD PC 104 CPU Car d I2C Bus Theory Of Operation Teledyne API - T100H Addendum to T100 Operation Manual 44 Figure 9-4: T100H Power Distribution Block Diagram 10. TROUBLESHOOTING & REPAIR 10.1.1. Fault Diagnosis with Warning Messages 10.1.2. Fault Diagnosis with Test Functions 10.2. Subsystem Checkout 10.2.1. Pneumatic Sensor Assembly 10.3. Repair Procedures 10.3.1. Repairing the Sample Gas Flow Control Assembly 10.3.2. Sensor Module Repair & Cleaning 10.3.2.1. Adjusting the UV Lamp (Peaking the Lamp) Page 10.3.2.2. PMT Hardware Calibration (FACTORY CAL) Target NORM PMT = (8 x span gas concentration) + OFFSET Target NORM PMT = (0.8 x span gas concentration) + OFFSET EXAMPLE Target NORM PMT = (0.8 x 800) + 33 mV Target NORM PMT = Target NORM PMT = 10.4. Technical Assistance APPENDIX A - Version Specific Software Documentation Page Page Page A-5 Figure A-3: Primary Setup Menu (Except iDAS) A-6 Figure A-4: Primary Setup Menu Page A-8 Figure A-6: Secondary Setup Menu (COMM Menu with Ethernet Card) Page A-10 OFF APPENDIX B - Spare Parts Page Page Page Recommended Spare Parts Stocking Levels B-5 Page Appendix C Warranty/Repair Questionnaire Models T100H, 100EH Appendix C Warranty/Repair Questionnaire Models T100H, 100EH Test Settings