Troy-Bilt 675B-Pony Reverse Drive Belt Removal and Installation, Removing the Reverse Drive Belt

WARNING: Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage.

3.Slip the forward drive belt down and over the front of the transmission pulley (C, Figure 5-16). NOTE: For additional working room, loosen the reverse belt guide (V, Figure 5-12) and twist it out of the way.

4.Put the lower half of the belt into the High speed groove (middle groove) or the Low speed groove (rearmost groove) of the transmission pulley (C, Figure 5-16).

5.Put the upper half of the belt in the High speed groove (groove closest to engine) or the Low speed groove (rearmost groove) of the engine forward drive pulley (D, Fig- ure 5-16).

IMPORTANT: Make sure that the forward drive belt is to the inside of the wire belt guide (I, Figure 5-12) and the forward idler pulley (J).

6.If you loosened the belt guide, wait until the reverse drive belt is installed before se- curing the belt guide.

7.Install the reverse drive belt.

8.Install the belt cover and secure it with the two nuts.

9.If you installed a new belt, check the ten- sion after two hours of operation

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Reverse Drive Belt Removal and Installation

NOTE: The forward drive belt must be in- stalled before installing the reverse drive belt.

FRONT	C	A
		D
		B

Figure 5-18: Removing and installing reverse belt.

A. Removing the Reverse Drive Belt:

1.Stop the engine and allow it to cool be- fore working near the belts. Be sure the spark plug wire is disconnected and on electric start models the ignition key is re- moved.

2.Remove the belt cover by removing the two nuts. For easier access to the trans- mission (lower) pulley, remove the trans- mission cover located below the trans- mission pulley.

3.Slip the reverse belt off the engine re- verse pulley (A, Figure 5-18). If necessary, work the belt off the pulley with your left hand while pulling the engine recoil starter rope with your right hand.

4.Push the upper half of the reverse belt downward to create slack in the belt. Then reach underneath the transmission and slip the belt off the front of the transmis- sion pulley (B, Figure 5-18).

5.Pull the belt up and past the engine re- verse pulley (A, Figure 5-18).

B. Installing the Reverse Drive Belt:

1.Slip the reverse belt down between the engine reverse pulley (A, Figure 5-18) and the engine forward drive pulley (C).

2.Loop the bottom half of the belt over the front of the transmission pulley (B, Figure 5-18) and seat the belt in the front groove of the pulley.

3.Place the belt to the inside of the reverse idler pulley (D, Figure 5-18) and the re- verse belt guide (V, Figure 5-12). Then slip the upper end into the groove of the engine reverse pulley (A, Figure 5-18).

4.If the reverse belt guide (V, Figure 5-12) was loosened previously, center the belt guide on the belt and tighten the mounting screw securely.

5.Install the belt cover and secure it with the two nuts. If the lower transmission cover was removed, reinstall it with the four self-tapping screws.

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