Parts List

MODELS 683F. E683G & E683F

FORWARD INTERLOCK SYSTEM

See Page 46

REF	PART
No.	No.	DESCRIPTION	QTY.

1725-04368 Engine Wire Harness Assy–forward

		interlock system (Incl. one red
		and one black wire, plug con-
		nector, neutral switch and PVC
		tubing. Parts not available
		separately	1
2	736-0508	Internal L-Washer 9/16"	1
3	725-0157	Tie–plastic	2

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Troy-Bilt 683-Horse, E683G-Big Red, E683F-Horse manual Parts List

Contents

Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert Symbol Tines/PTO Drive Lever into SafetyAll controls. Do not attempt to Restrain the tiller Various symbols shown here, with word Operating SymbolsYour unit may not have all of the symbols Descriptions are used on the tiller and engine Introduction Tools/Materials Needed for AssemblyInspect Unit Attach Handlebar Connect Wire Harness AssemblyMove Tiller Off Shipping Platform Left-Side Clamp Nut Remove the temporary screw J, Figure Check Gear Oil Levels Attach Engine Throttle Lever and Cable Adjust Air Pressure in TiresAdd Motor Oil to Engine Oil Level Hole Connect the Wire Harness Receptacle Install Battery CablesTo Avoid Personal Injury or Property Damage Never bring a gas can near the positive Wheels/Tines/PTO Drive Lever PTO Attachments FeatureForward Interlock Levers Engine Handlebar Height Adjustment Lever Features and ControlsWheel Speed Lever Tines/PTO Clutch Lever Engine Controls Engine Throttle Lever Keyswitch Starter Pre-Start Checklist Following steps describe how to start and stop the engineBreak-In Operation Starting and Stopping the Engine Operation Starting the EngineMove engine throttle lever -2 away from Stop Operating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and Tilling Stopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making Turns How to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your Property Loading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to High Range Changing Belt From High Range to LOW Range Choosing Wheel Tine SpeedsMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the belt Tilling depths Let the tiller do the workAvoid tilling wet, soggy soil To help avoid personal injury, be aware Suggested tilling patterns Avoid making footprintsTilling on slopes Tilling up and down slopes Terrace Gardening Clearing the tines Wide-Row Planting Power CompostingTilling Under Corn As you move forward into a row Removing Tine Attachment Removing And Replacing The Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to Equipment Installing the Tine Attachment PTO Power Unit Operating Instructions Operating Stationary Attachments Setting Up Non-Powered Attach- mentsStopping the Engine Move Tines/PTO Clutch Lever -22 into Engage Procedure EveryHours Maintenance Tighten Bolts and NutsTiller Lubrication Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil Levels Checking the Tine Adding or Changing Gear OilImportant Two For Dipsticks With Hot/Cold Markings Reinstall the oil level check plug. Tighten it securely Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment Transmission Measuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension Belt Adjustment Tool Place the Wheels/Tines/PTO Drive Replacing the Drive BeltRemoving the Belt Push the belt upward to create slack in the belt Figure Reverse Disc Inspection Reverse Drive System Maintenance Installing a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse Disc Bolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Removing and Replacing a Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder Assembly Tire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Throttle Cable Maintenance Inspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Connecting Rod Troubleshooting ProceduresLinkage Eccentric Tines Turn, But Wheels Won’t Appendix a Troubleshooting Troy-BiltPTO Log Splitter OEM-290-258 Wheel Weights OEM-290-266Row Marker Attachment OEM-290-257 Sweep Cultivator OEM-290-260 Part Description Description QTY Parts List GW-9250 Handlebar Switch-forward 725-04367 Handlebar Wire Harness AssyGW-9548 Bolt-Hex hd., flanged self-locking GW-9119 710-04049 710-3005712-04065 1900864 Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Belt Drive System Wheel Speed LeverEngines and Engine Mount Wheel Assemblies Power Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft Assembly From Transmission Assembly Transmission HousingPart Description QTY Miscellaneous Parts Parts List Transmission Housing and Dipstick Tiller Drive Shaft Assembly Bolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling Tines Models E683G & E683F Washers for cables and wires 736-0119 GW-96515 Cable-battery, positive and negative725-04346 Wire Harness & Connecting GW-97020 TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty

Parts List

FORWARD INTERLOCK SYSTEM

DESCRIPTION