Parts List

MODELS 683F. E683G & E683F

TILLER ATTACHMENT TRANSMISSION ASSEMBLIES

NOTE 1: THESE SCREWS HAVE A SPECIAL SEALING DESIGN

THAT CAN NOT BE REUSED WITHOUT RISKING THE

LOSS OF TRANSMISSION OIL. IF THESE SCREWS

ARE LOOSENED OR REMOVED, THEY MUST BE

REPLACED WITH NEW HARDWARE.

Page 54

Image 54

Troy-Bilt 683-Horse, E683G-Big Red, E683F-Horse manual Parts List

Contents

Operator’s Manual Table of Contents Safety Alert Symbol Before cleaning, repairing, or All controls. Do not attempt to SafetyTines/PTO Drive Lever into Restrain the tiller Your unit may not have all of the symbols Operating SymbolsVarious symbols shown here, with word Descriptions are used on the tiller and engine Inspect Unit Tools/Materials Needed for AssemblyIntroduction Attach Handlebar Move Tiller Off Shipping Platform AssemblyConnect Wire Harness Left-Side Clamp Nut Check Gear Oil Levels Remove the temporary screw J, Figure Add Motor Oil to Engine Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Oil Level Hole To Avoid Personal Injury or Property Damage Install Battery CablesConnect the Wire Harness Receptacle Never bring a gas can near the positive Forward Interlock Levers PTO Attachments FeatureWheels/Tines/PTO Drive Lever Engine Wheel Speed Lever Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch Lever Keyswitch Starter Engine Controls Engine Throttle Lever Break-In Operation Following steps describe how to start and stop the enginePre-Start Checklist Starting and Stopping the Engine Operation Starting the EngineMove engine throttle lever -2 away from Stop Stopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and Tilling To Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making Turns Loading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your Property Unloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to High Range Move the Wheels/Tines/PTO Drive Lever into Neutral Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Go to right side of tiller and finish seating the belt Avoid tilling wet, soggy soil Let the tiller do the workTilling depths To help avoid personal injury, be aware Tilling on slopes Avoid making footprintsSuggested tilling patterns Tilling up and down slopes Clearing the tines Terrace Gardening Tilling Under Corn Power CompostingWide-Row Planting As you move forward into a row Move the tiller to level ground Removing And Replacing The Tine AttachmentRemoving Tine Attachment To Avoid Personal Injury or Damage to Equipment PTO Power Unit Operating Instructions Installing the Tine Attachment Stopping the Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Move Tines/PTO Clutch Lever -22 into Engage Procedure EveryHours Maintenance Tighten Bolts and NutsTiller Lubrication Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil Levels Important Two Adding or Changing Gear OilChecking the Tine For Dipsticks With Hot/Cold Markings Draining and Filling PTO Power Unit Transmission Adding Gear Oil to PTO Power Unit TransmissionReinstall the oil level check plug. Tighten it securely Adding Gear Oil to the Tine Attachment Transmission How to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension Belt Adjustment Tool Removing the Belt Replacing the Drive BeltPlace the Wheels/Tines/PTO Drive Push the belt upward to create slack in the belt Figure Reverse Drive System Maintenance Reverse Disc Inspection Checking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse Disc Bolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Replacing Tines Holder Assembly Air Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Throttle Cable Maintenance Inspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Linkage Troubleshooting ProceduresConnecting Rod Eccentric Appendix a Troubleshooting Tines Turn, But Wheels Won’t Row Marker Attachment OEM-290-257 Wheel Weights OEM-290-266Troy-BiltPTO Log Splitter OEM-290-258 Sweep Cultivator OEM-290-260 Description QTY Part Description Parts List GW-9548 Bolt-Hex hd., flanged self-locking 725-04367 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9119 712-04065 710-3005710-04049 1900864 Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Engines and Engine Mount Wheel Speed LeverBelt Drive System Wheel Assemblies Power Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft Assembly From Part Description QTY Transmission HousingTransmission Assembly Miscellaneous Parts Parts List Tiller Drive Shaft Assembly Transmission Housing and Dipstick Bolo Tine Assemblies Description QTY Standard Tilling Tines Description QTY Custom Tilling Tines Models E683G & E683F 725-04346 Wire Harness & Connecting GW-96515 Cable-battery, positive and negativeWashers for cables and wires 736-0119 GW-97020 TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019