Intrepid 1640 Woodburning Stove

Assembly

You will need the following tools to assemble the Intrepid:

• 9/16" open end wrench

• safety glasses & gloves

• flat head screwdriver

• power drill w/ 1/8" (3mm) bit

Caution. The Intrepid is very heavy. Do not attempt to handle the stove without assistance.

Unpack the Stove

1. Remove the shipping straps and plastic wrap.

2. Inspect the stove and contents for shipping damage

or missing parts. Immediately notify your dealer of

any damage. Do not install this stove if any damage

is evident or any parts are missing.

Firebox Contents:

C-Clip

Wingbolt

Door Handle

Holder

•

Smokeshelf Plate

•

Upper Firebricks, 3

• Hardware Bag

Hardware Bag contents:

•Stove Legs, 4

•Hex Head Leg bolts with washers, 4

•#10 x 1/2" sheet metal screws, 3

•Door Handle Holder

•5/32” Allen Wrench

•1/8” Allen Wrench

•Furnace Cement, 3 oz. Tube

•Owner's Registration Card

•Touch-up Paint (Porcelain enamel stoves only)

3.Remove any wooden or cardboard packing material from the stove.

Install Stove Legs

Remove and discard the four slot-head screws from the stove bottom. Have an assistant tilt the stove while you install first the back and then the front legs using the four 3/8-16 x 1” hex head bolts with 3/8” washers from the parts bag. The shoulder of the legs should seat within the locator tabs cast into the stove bottom at each corner. Tighten the bolts with the 9/16” wrench. CAUTION: Overtighening can strip tapped threads.

Install the Door Handle Holder between the Right Front leg and the stove. (Fig. 27)

Bottom Heat Shield

ST568

Fig. 27 Install Legs and optional Bottom Heat Shield. The Handle Holder should be at the right front.

 

10³⁄₄"

 

(273mm)

 

9³⁄₄"

 

(248mm)

 

ST512

Fig. 28

Bottom Heat Shield orientation.

Install the Bottom Heat Shield

The optional # 0307 Bottom Heat Shield must be used in the U.S. and Canada in any installation on a floor that is not comprised of unpainted cement on earth.

1.Loosen each leg bolt enough to slip the shield C- Clips onto the bolt.

2.Orient the Bottom Heat Shield so that the longer edge is at the front. Refer to Figure 28. Attach the Bottom Heat Shield to the C-Clips using the wingbolts

3.Re-tighten the leg bolts

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Vermont Casting 1640 Assembly, Unpack the Stove, Install Stove Legs, Install the Bottom Heat Shield
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1640 specifications

Vermont Castings has long been synonymous with quality in the realm of wood stoves, and the Vermont Castings 1640 model exemplifies this reputation with its blend of craftsmanship and modern technology. The 1640 is designed to offer an efficient heating solution while delivering an aesthetically pleasing presence in any home.

One of the standout features of the Vermont Castings 1640 is its substantial heat output. Capable of heating spaces up to 2,000 square feet, this model is ideal for larger rooms or open floor plans. It boasts a heating capacity of 60,000 BTUs, ensuring that your living space remains comfortable even during the coldest winters. With a firebox that can accommodate logs up to 18 inches, this stove is designed for convenience, allowing for longer burn times between refueling.

The Vermont Castings 1640 is constructed with robust cast iron, offering durability and excellent heat retention. The cast iron body not only enhances the stove's lifespan but also helps distribute heat uniformly throughout the room. The aesthetic appeal of the Vermont Castings 1640 is augmented by its classic design, which can seamlessly fit into various home styles, from traditional to contemporary.

Equipped with advanced clean-burning technologies, the 1640 excels in efficiency and environmental responsibility. It features a secondary combustion system that maximizes fuel usage and minimizes emissions, resulting in a lower carbon footprint. The air wash system keeps the glass door clean, providing an unobstructed view of the beautiful flames while reducing maintenance efforts.

Another significant benefit is the adjustable air control system, allowing users to easily regulate the fire and heat output. This feature not only enhances user control but also optimizes fuel efficiency, ensuring that you're not wasting resources. The Vermont Castings 1640 also comes with a sleek and easy-to-operate door mechanism that facilitates loading and unloading of logs.

Overall, the Vermont Castings 1640 is an excellent investment for those looking to add both functionality and charm to their home heating options. Its combination of traditional craftsmanship, modern technology, and user-friendly features make it a standout choice for homeowners seeking reliability and aesthetic appeal in their wood-burning stoves. Whether it's the warm ambience or the heating efficiency, the Vermont Castings 1640 is sure to satisfy the needs of any homeowner looking to enjoy the cozy benefits of a wood stove.
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