CUSTOM WOOD FRAME INSTALLATION INSTRUCTIONS

(DFUW Model)

Note: Weight of wood panel must not exceed 20 lbs.

Selecting and Preparing the Wood Frame - 15” W. DFUW Model

FOR A 3-1/2” TOE KICK

(COVERS THE ENTIRE DOOR EXTRUSION)

(LEFT HINGE)

Wood Screws

1.A #10 pan head wood screw should be used to properly secure the wood frame. A total of 10 screws will be needed.

2.Only use pan head screws.

3.

DO NOT select a screw that is longer than the wood thickness at

Working Material

Wood Screw Size #10

Hardwood

3/32 (0.24 cm)

 

the screw locations.

 

Softwood

5/64 (0.20 cm)

4.

Use recommended pilot holes for the frame material. (See chart)

 

 

Min. 5/8” (1.7 cm) Max. 3/4” (1.9 cm)

1/4” X 3/8” Deep hinge screw clearance hole

-Locate and drill using door hinge hole after the door has been aligned to the unit and when the wood is positioned on door.

37/32

(8.1 cm)

Mounting surface (Non-face) side

145/16” (36.4 cm)

Assembling Door Hinge Brackets

(Disregard if hinge brackets are already attached)

1.Attach the top and bottom door hinge brackets to the door with the #10-32 machine screws and a 1/8” allen head driver as shown in Figure 1 below.

2.Press in the shoulder bushings to the top and bottom door hinge brackets. Make certain that the shoulder is to the outside of the door as shown in Figure 1 below.

3.Test fit the door to the unit to make certain door will hang correctly. The door is hung correctly when the top of the door is parallel to the top of the unit. (See Figure 2) Adjustments can be made by loosening the door hinge machine screws and moving the door hinge brackets on the door.

4.Tighten all four (4) machine screws after adjustments have been made.

5.Remove the door from the unit by removing the units top hinge set screw and angling the door off of the bottom hinge pin.

 

 

 

 

 

7 5/32” (18.2 cm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15./2” (1.2 cm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13/16” (2.1 cm)

 

 

23/32”

 

 

 

 

 

counterbore 7/16”

 

 

 

 

(1.8 cm) TYP

 

 

 

 

 

 

 

(1.1 cm) deep

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 23/32” (4.4) cm min. width to cover door extrusion

15/32” (1.2 cm) Dia. hole

713/16” (19.8 cm)

TYP

155/32” (38.5 cm)

TYP

22 1.2”

(57.2 cm)

Figure 1

Figure 2

30 5/16”

(77.0 cm)

23/32” (1.8 cm)

TYP

TYP

Shoulder Bushing

Door Hinge Bracket

#10-32 Machine

Screw

Door Hinge

Screw Holes

Door Front

Surface

Typical Top and Bottom

Door Hinge Bracket

Assembly

This surface parallel to the unit. (Right hinge door shown.)

 

 

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IEW N

 

V

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A

 

CK

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BA

LAY

 

 

R

 

 

VE

 

 

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Pre-drilled pilot holes - 8 places

Mounting surface (non-face) side

Mounting surface (non-face) side

1/4” X 3/8” Deep hinge screw clearance hole. Locate and drill using door hinge hole after the d oor has been aligned to the unit and when the wood is positioned on door.

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Viking F20050 EN manual Selecting and Preparing the Wood Frame 15 W. Dfuw Model

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