CUSTOM WOOD FRAME INSTALLATION INSTRUCTIONS (DFUR MODEL)
Note: Weight of wood panel must not exceed 20 lbs.
Wood Screws
1.A #10 pan head wood screw should be used to properly secure the wood frame. A total of 10 screws will be needed.
2.Only use pan head screws.
3.DO NOT select a screw that is longer than the wood thickness at
Selecting and Preparing the Wood Frame - 15” W. DFUR Model
FOR A 3-1/2” TOE KICK
(COVERS THE ENTIRE DOOR EXTRUSION)
1/4” X 3/8” Deep hinge screw clearance hole
Locate and drill using door hinge hole after the door has been aligned to the unit and when the wo od is positioned on door.
the screw locations. |
| Working Material | Wood Screw Size #10 | |
4. Use recommended pilot holes for the frame material. (See chart) |
| Hardwood | 3/32 (0.24 cm) |
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| Softwood | 5/64 (0.20 cm) |
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Min. 5/8” (1.7 cm) Max. 3/4” (1.9 cm)
14 5/16”
Mounting surface
(36.4 cm)
Assembling Door Hinge Brackets
(Disregard if hinge brackets are already attached)
1. | Attach the top and bottom door hinge brackets to the door with the |
| driver as shown in Figure 1 below. |
2. | Press in the shoulder bushings to the top and bottom door hinge brackets. Make certain that the shoulder is to the |
| outside of the door as shown in Figure 1 below. |
23/32” (1.8 cm) TYP
7 5/32” (18.2 cm) |
15./2” (1.2 cm) |
7 13/16”
(19.8 cm)
TYP
3. | Test fit the door to the unit to make certain door will hang correctly. The door is hung correctly when the top of the |
| door is parallel to the top of the unit. (See Figure 2) Adjustments can be made by loosening the door hinge |
| machine screws and moving the door hinge brackets on the door. |
4. | Tighten all four (4) machine screws after adjustments have been made. |
5. | Remove the door from the unit by removing the units top hinge set screw and angling the door off of the bottom |
| hinge pin. |
1 23/32” (4.4) cm min. width to cover door extrusion
23/32”
155/32” (38.5 cm)
TYP
22 1/2”
(57.2 cm)
TYP
Figure 2
Figure 1
Shoulder Bushing
Door Hinge Bracket
Screw
This surface parallel to the unit.
(Right hinge door shown.)
30 5/16”
(77.0 cm)
(1.8 cm)
TYP
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Door Hinge
Screw Holes
Door Front
Surface
Typical Top and Bottom
Door Hinge Bracket
Assembly
Mounting surface
Mounting surface
1/4” X 3/8” Deep hinge screw clearance hole. Locate and drill using door hinge hole after the door has been aligned to the unit and when the wood is positioned on door.
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