5

Cable Drum Assemblies and Track Rollers

Tools: None

NOTE: Refer to door section identification, located in the pre-installation section of this manual or refer to Parts Breakdown on page 2.

NOTE: Cable drum assemblies are marked right and left hand.

WARNING

Failure to ensure tight fit of cable loop over milford pin could result in counterbalance lift cable coming off the pin, al- lowing the door to fall, possibly resulting in severe or fatal injury.

Uncoil the counterbalance lift cables from the cable drum assemblies, making sure you place the left hand cable loop on the left hand milford pin of the bottom corner bracket and the right hand cable loop on the right hand milford pin of the bottom corner bracket.

NOTE: Check to ensure cable loops fits tightly over the milford pins.

Insert a short stem track roller into the bottom corner brackets and another into the #1 graduated end hinges at the top of the bottom section.

Note: Larger doors will use long stem track rollers with double graduated end hinges.

NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2” excess weather seal on either side, trim weather seal even with bottom section.

Weather seal

Level

Bottom section

Wooden shims

(If necessary)

7

Vertical Tracks

Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,

 

#1 Single

 

 

graduated

 

 

end hinge

 

Left hand

(Hinge tube)

 

cable drum

 

 

assembly

Short stem

 

 

track roller

 

Bottom

Counterbalance

 

lift cable

 

section

 

 

Long

 

 

 

 

stem

 

Counterbalance

track

 

roller

 

lift cable

 

 

Bottom corner

 

 

bracket

 

 

warning label

 

Cable

Cable loop

 

loop

Milford

 

 

 

 

pin

 

 

Bottom

 

Milford

corner

Short stem

pin

bracket

track roller

 

 

Double graduated end hinge (Hinge tube)

Bottom section

Bottom weather seal

Bottom corner bracket

IMPORTANT: If your door is to be installed prior to a finishing construction of the building’s floor, the vertical tracks and the door bottom section assembly should be installed such that when the floor is constructed, no door or track parts are trapped in the floor construction.

Important: The tops of the vertical tracks must be level from side to side. If the bottom section was shimmed to level it, the vertical track on the shimmed side must be raised the height of the shim.

Position the left hand vertical track assembly over the track rollers of the bottom section. Drill 3/16” pilot holes into the door jamb for the lag screws.

Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spac- ing, between the bottom section and vertical track. Repeat same process for other side.

Flag

 

angle

 

Vertical

5/16” x 1-5/8”

track

6

Bottom Section

Tools: Level, Wooden shims (if necessary)

Center the bottom section in the door opening. Level the section using wooden shims (if necessary) under the bottom section.

assembly

Lag screws

 

 

 

Jamb

 

12R FA

15R FA 12R QI 15R QI

bracket

 

 

Flag angle lag screw locations

 

 

 

 

3/8” to 5/8”

 

Bottom

Track

 

Spacing

 

 

 

 

section

rollers

Bottom section

 

 

 

 

 

 

Vertical track

Track roller

 

Floor

 

 

 

 

 

 

8

Stacking Sections

 

 

 

Tools: Power drill,7/16” Socket driver

 

 

Note: The sections can be identified by the graduation of the factory installed end hinges. The smallest graduated end hinge on section should be stacked on top of the bottom section, with each graduated end hinge increasing as the sections are stacked, see Parts Breakdown on page 2.

Note: Make sure graduated end and center hinges are flipped down, when stacking another section on top.

Note: Larger doors will use long stem track rollers with double graduated end hinges. Place track rollers into graduated end hinges of remaining sections.

With assistance, lift second section and guide the track rollers into the vertical tracks. Lower section until it is seated against bottom section. Align vertical marks in the upper alignment

7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 7
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Wayne-Dalton 9700 installation instructions Vertical Tracks, Bottom Section

9700 specifications

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