Wayne-Dalton 9800 Horizontal Tracks, TorqueMaster Spring Tube, Center Bracket Bushing Assembly

	Door width
	+ 3-3/8” to 3-1/2”
	Flag angle
	Nail
	Top section
	1-11/16”
	to 1-3/4”
Flag
angle
	Top
	section
	Vertical track
	against track rollers
12	Horizontal Tracks
	Tools Required: Ratchet wrench, 9/16” Socket, 9/16” Wrench, level, Step ladder

NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag Angles or you may have Riveted Vertical Track Assemblies. Refer to Package Contents / Parts Breakdown, to determine which Flag Angles / Vertical Track Assemblies you have.

WarningARNING

Do not raise door until horizontal tracks are secured at rear, as outlined in Step, Rear Back Hangs, or door could fall from overhead position causing severe or fatal injury.

If you have Quick Install Flag Angles: To install horizontal track, place the curved end over the top track roller of the top section. Align key slot of the horizontal track with the Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in place. Level the horizontal track assembly and bolt the top rail of the horizontal track to the encountered slot in the flag angle using (1) 1/4” - 20 x 9/16” track bolt, (1) 1/4” - 20 flange hex nut and (1) 5/16” washer. Repeat for other side.

		Flagangle	1/4”-20 x 9/16”
			Track bolt
Flag angle
Bottom rail
of horizontal	Quick Install
track	tab in place		Washer
Quick
			Top rail of
Install	Tracks flush
			horizontal
tab
	Key slot		track
			1/4”-20
			Flange hex
Vertical	Vertical		nut
track	track

For other Flag Angles: To install horizontal track, place the top rail end over the top track roller of the top section. Align the bottom rail end of the horizontal track with the top of the vertical track. If you have Quick Install horizontal track, tighten the bottom rail of the horizontal track to the flag angle with (1) stud plate and (2) 1/4” - 20 flange hex nuts. If you have Universal horizontal track, tighten the bottom rail of the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange hex nuts.

13	TorqueMaster® Spring Tube
	Tools Required: None

TorqueMaster® springs come lubricated and pre-assembled inside the TorqueMaster® spring tube. To prepare for install, lay the spring tube assembly on the floor, inside garage, in front of the door, and with the labeled end to the left.

TorqueMaster® spring tube

Label

14	Center Bracket Bushing Assembly
	Tools Required: None

Being cam shaped, the center bushing only fits one way. Slide the center bracket bushing as- sembly towards the center of the TorqueMaster® spring tube, from the right side, as shown.

Center bracket

TorqueMaster® spring tube

Center bushing Cam peak

Center bracket bushing assembly

15	Drum Wraps
	Tools Required: None

NOTE: If you don’t have drum wraps, then skip this step. Refer to Package Contents / Parts Breakdown, to determine if you have drum wraps.

Drum wraps are marked right and left hand. Beginning with the left hand side, slide the left hand drum wrap onto the TorqueMaster® spring tube. Repeat for the right hand side. The drum wrap will be secured later, in Step, Securing Drum Wraps.

Right hand

drum wrap

Left hand

drum wrap

Bottom rail Quick Install Horizontal track

1/4”-20 Flange hex nuts

Flag angle upper slot

Vertical track

Stud plate

Bottom rail Fully	Flagangle	1/4”-20 x 9/16”
Adjustable		Track bolt
Horizontal
track
1/4”-20
Flange hex		Washer
nuts		Top rail of
		horizontal
Flag angle		track
upper slot		1/4”-20
Vertical		Flange hex
track		nut
1/4”-20 x 9/16” Track bolts

TorqueMaster® spring tube

Label

16	Cable Drum Assemblies
	Tools Required: Tape measure, Step ladder

Next level the horizontal track assembly and bolt the top rail of the horizontal track to the encountered slot in the flag angle using (1) 1/4” - 20 x 9/16” track bolt, (1) 1/4” - 20 flange hex nut and (1) 5/16” washer. Repeat for other side. Next remove the nail that was temporar- ily holding the top section in place, installed in step, Top Section.

IMPORTANT: Failure to remove nail before attempting to raise door could cause permanent damage to top section.

Shake the TorqueMaster® spring tube assembly gently to extend the winding shafts out about 5” on each side. For single spring applications, there will be no left hand spring in the TorqueMaster® spring tube assembly. Lift the TorqueMaster® spring tube assembly and rest it

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