Wayne-Dalton 9800 Bottom Section, Vertical Tracks, Counterbalance Cables and Track Rollers

pattern. Secure jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side.

To attach the center jamb bracket, locate lower hole of the hole / slot pattern of the 2nd hole set on the vertical track. Secure jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side.

If a top jamb bracket was included, secure it to vertical track using the lower hole of the hole/ slot pattern in the 3rd hole set using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut.

Repeat for other side.

			Vertical track Top of track
1st hole set		2nd hole set	3rd hole set
Lower hole of
hole/ slot pattern		1/4”- 20
		Flange hex nut		Jamb bracket
			1/4”- 20 x	in place
			9/16”
		F.A. jamb	Track bolt
		bracket
5	Counterbalance Cables and Track Rollers
	Tools Required: None

NOTE: The bottom section can be identified by the smallest graduated edge hinge of the factory installed graduated edge hinges, see Door Section Identification.

WarningARNING

Failure to ensure tight fit of cable loop over milford pin could result in counterbalance lift cable coming off the pin, allowing the door to fall, possibly resulting in severe or fatal injury.

NOTE: Cable drum assemblies are marked right and left hand.

Uncoil the counterbalance lift cables from the cable drum assemblies. Starting on the left hand side, place the left hand cable loop on the left hand milford pin of the bottom corner bracket and the right hand cable loop on the right hand milford pin of the factory attached bottom corner bracket. Insert a short stem track roller into the factory attached bottom corner bracket and another into the #1 graduated end hinge at the top of the bottom section. Repeat for other side.

NOTE: Check to ensure cable loops fits tightly over the milford pins.

NOTE: Larger doors will use long stem track rollers with double graduated end hinges. They will also use short stem track rollers for the factory attached bottom corner brackets.

NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2” excess weather seal on either side, trim weather seal even with bottom section.

6	Bottom Section
	Tools Required: Level, Wooden shims (if necessary)

Center the bottom section in the door opening. Level the section using wooden shims (if necessary) under the bottom section. When the bottom section is leveled, temporarily hold it in place by driving a nail into the jamb and bending it over the edge of the bottom section on both sides.

	Weather seal
	Level
	Bottom section
	Wooden shims
	(If necessary)
7	Vertical Tracks
	Tools Required: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
	Level, Step ladder

NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag Angles or you may have Riveted Vertical Track Assemblies. Refer to Package Contents / Parts Breakdown, to determine which Flag Angles / Vertical Track Assemblies you have.

IMPORTANT: If your door is to be installed prior to a finishing construction of the building’s floor, the vertical tracks and the door bottom section assembly should be installed such that when the floor is constructed, no door or track parts are trapped in the floor construction.

IMPORTANT: the tops of the vertical track assemblies must be level from side to side. If the bottom section was shimmed to level it, the vertical track as- sembly on the shimmed side must be raised the height of the shim.

Starting on the left hand side of the bottom section, remove the nail. Position the left hand vertical track assembly over the track rollers of the bottom section. Make sure the coun- terbalance lift cable is located between the track rollers and the door jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.

For Quick Install Flag Angles, Fully Adjustable Flag Angles or Riveted Vertical Track Assemblies: Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing, between the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other side.

	#1 Single
	graduated
	end hinge
Left hand	(Hinge tube)
cable drum
assembly	Short stem
	track roller
Bottom	Counterbalance
	lift cable
section
		Long
		stem
	Counterbalance	track
		roller
	lift cable
	Bottom corner
	bracket
	warning label
Cable	Cable loop
loop	Milford
	pin
	Bottom
Milford	corner	Short stem
pin	bracket
		track roller

Double graduated end hinge (Hinge tube)

Bottom section

Bottom weather seal

Bottom corner bracket

Flag angle

Vertical	5/16” x 1-5/8”
track
assembly	Lag screws
Jamb
bracket
Bottom	Track
section	rollers

12R FA 15R FA 12R QI 15R QI

Flag angle lag screw locations
3/8” to 5/8”
Spacing
Bottom section
Vertical track	Track roller
Floor

7