Wayne-Dalton 9200, 9900, 9100, 9600 Counter Installation, Power Head, Support Bracket Installation

Models: 9600 9100 9900 9200

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Counter Installation

Slide the right hand end bracket over the drive gear. Attach end bracket and the flagangle to the jamb with (2) 5/16 x 1-5/8” lag screws. (see Fig. 11)

14b

Counter Installation

15

Power Head/

Support Bracket Installation

RAISED

RIB

“0”

MISSING TOOTH (TOWARD OUTSIDE)

FIG. 12

END BRACKET

COUNTER

GEAR

RIGHT HAND

COUNTER

COVER

ASSEMBLY

Locate the spring pad. The spring pad is a vertical running board directly above the door. Remove (2) 1/4-20 flange nuts from bottom of opener power head. NOTE: Do not discard flange nuts. Place the support bracket underneath opener power head, to the right side of motor, centered on spring pad.

Level the torque tube to the top of the door section with the idrive™ resting on the support bracket. Once torque tube is level, secure support bracket to the spring pad with (2) 1/4 x 2" lag screws.

OPENER SPRING PAD POWER

HEAD

TORQUE TUBE

Begining with the right side, install the counter gear with the missing tooth toward the outside, away from the end bracket. Press the counter gear onto the end bracket until snaps engage. Select the right hand counter cover assembly and align the hex of the counter cam with the end of the winding shaft. Also, align the “0” on the counter cover with the raised rib on the end bracket. Press the counter cover assembly against the counter gear until it locks into place.

Repeat the Drive Gear/End Bracket Installation and

Counter Installation sections for the left hand side installation.

NOTE: No drive gear, counter gear or counter cover assembly is required on left hand side for single spring applications. Only an end bracket is needed.

IMPORTANT! At this time do not wind counter balance springs!

SUPPORT

MOTORBRACKET

(2) 2” LAG SCREWS

FIG. 13

Lift and slide the opener power head over the support bracket, aligning the mounting studs with the bracket slots. Loosely fasten to mounting studs with the (2) 1/4-20 flange nuts. NOTE: Do not tighten 1/4-20 flange nuts to power

head studs at this time.

OPENER POWER HEAD

MOUNTING

STUDS

SUPPORT BRACKET

(2) 1/4-20 FLANGE NUTS

FIG. 14

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Wayne-Dalton 9200, 9900, 9100, 9600 Counter Installation, Power Head, Support Bracket Installation, head studs at this time