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Wayne-Dalton installation instructions 9100, 9400 and 9600 Series

Models: 9600 9100 9400

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9100, 9400 and 9600 Series

TorqueMaster® Plus - Single and Double Spring

Installation Instructions and Owner’s Manual

Portland Source Plant

Wayne-Dalton Corp. P.O. Box 67

Mt. Hope, OH 44660 www.wayne-dalton.com

IMPORTANT NOTICE!

Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a trained door systems technician do the installation or repairs.

Part No. 328740

REV1 08/03/2009

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Wayne-Dalton installation instructions 9100, 9400 and 9600 Series, TorqueMaster Plus - Single and Double Spring

Contents

TorqueMaster Plus - Single and Double Spring 9100, 9400 and 9600 SeriesTable of Contents Definition of key words used in this manualPackage Contents Door Section Identification Removing An Existing Door Tools RequiredFailure to securely attach asuitable mounting pad to structurally sound framing could cause springs toInstalling Q.I. Jamb Brackets InstallationINSTALLATION Cutting Vertical Track andAttaching Fully Adjustable Installing Q.I. Jamb Brackets ContinuedFlagangle to Vertical Track Tools Needed Tape Measure Hacksaw Power DrillBottom Section Counterbalance DrumsVertical Track INSTALLATION Stacking SectionsTop Brackets U-Bar- Asymmetrical U-BarINSTALLATION U ar Operator BracketINSTALLATION Top SectionPOSITION CAUSING SEVERE OR Fully Adjustable FlagangleAttaching Horizontal Track to DO NOT RAISE DOOR UNTILINSTALLATION Adjusting Top Bracketsthe top bracket slide, out against the horizontal trackCenter Bracket Bushing TorqueMaster Spring TubeINSTALLATION Drum Wrapstube assembly with the tabs facing THE GARAGE LOOKING OUTCable Drums INSTALLATION End Bracketssecurely attached to both End BracketsSecuring Center Bracket AssemblyNOTE If you are not installing the assembly, follow these instructionsfor Spring Winding Securing DoorINSTALLATION Cable must be taut and in Cable Adjustmentthe spiral, or thread, of the cable drumit is recommended that leather Winding Springsgloves be worn while winding the TorqueMaster Plus springsWinding Springs Continued Drum Wrap Installationraising door further can result in door falling andINSTALLATION Rear SupportTools Needed Rear Support Continueddoors 1. Check the door for levelATTEMPTING TO RESET THE TorqueMaster Plus ResetOF THE PROCEDURES, DO NOT InstructionsTorqueMaster Plus Reset Instructions ContinuedInstructions Continued TorqueMaster Plus ResetTools Needed DO NOT INSTALL PULL ROPES ROPE CAUSING SEVERE ORSide Lock Pull RopeStep Plate optional INSTALLATIONTrolley Installation for Standard Lift optional INSTALLATION Trolley Installation for Low HeadroomINSTALLATION INSTRUCTIONS AT TIME OF INSTALLATIONENSURE THAT DOOR SAFETY FEATURES FUNCTION. FAILUREmaintenance CleaningPainting Painting Continued Lifetime Limited Warranty Models Please Do Not Return This Product To The Store Thank you for your purchase