Wayne-Dalton 9100, 9400, 9600 TorqueMaster Plus Reset, Instructions Continued, Tools Needed

Models: 9600 9100 9400

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TorqueMaster® Plus Reset

 

 

 

 

Instructions Continued...

 

 

 

Tools Needed:

equally on double spring doors.

 

 

 

 

NOTE: Single spring applications require

 

place vice clamps

 

no spring winding on left hand side.

 

 

 

above 3rd Roller on

 

Clamp a pair of vice clamps on the

 

 

 

both vertical tracks

 

vertical tracks just above the second

 

 

 

 

 

 

roller on one side and just below the

 

 

 

 

second roller on the other side. This

 

 

 

 

will prevent the door from raising or

 

vice clamps

Track

 

lowering while adjusting the spring(s).

 

 

 

attached to

 

 

WARNING

 

of track

 

 

 

 

inner rail

 

 

Prior to winding or making

 

 

 

 

adjustments to the springs,

 

 

 

 

ensure you’re winding in the

 

 

 

 

proper direction as stated in

 

 

 

 

the Installation Instructions.

 

 

INSTALLATION

 

Otherwise, the spring fittings may

 

 

 

The ratchet wheel is made of 10 teeth.

 

 

 

release from spring if not wound

 

 

 

 

in the proper direction and could

Lower Position

UPPER Position

 

 

result in severe or fatal injury.

 

 

 

 

 

 

To Add Spring Tension:

 

 

 

 

To add spring tension, ensure the

 

 

 

 

ratchet and socket is set so that it will

 

 

 

 

tighten counter clockwise on the right

 

 

 

 

hand side, and clockwise on the left

 

 

 

 

hand side. Place the ratchet with 5/8”

 

 

 

 

socket onto the winding shaft, pull down

 

 

 

 

to add 3/10 of a turn. Watch as three

 

 

 

 

teeth of the ratchet wheel pass over the

 

 

 

 

ratchet pawl, creating three “clicks”.

 

 

 

 

To Remove Spring Tension:

 

 

 

 

To remove spring tension, ensure the

 

 

 

 

ratchet and socket is set so that it will

 

 

 

 

tighten counter clockwise on the right

 

 

 

 

hand side and clockwise on the left

Pawl knob in Lower

Pawl knob in upper

 

hand side. It is recommended that a

 

Position

Position

 

 

regular 5/8” wrench be used. Place

 

 

 

 

 

 

the wrench onto the winding shaft.

 

 

 

 

Pull down on the wrench to relieve

 

 

 

 

pressure between the ratchet pawl

 

 

 

 

and the ratchet wheel. Push in on the

 

 

 

 

pawl to allow the three ratchet wheel

 

 

 

 

teeth to pass by the ratchet pawl, as

 

 

 

 

you carefully allow the wrench to be

 

End Bracket

Ratchet

 

rotated upward by the spring tension.

 

 

 

 

 

with 5/8”

 

Release the pawl to allow ratchet pawl

 

 

 

 

 

Socket

 

to engage with the ratchet wheel.

 

 

 

 

 

 

 

Remove the vice clamps from the

 

 

 

 

vertical tracks, re-check doors balance

 

 

 

 

and adjust if necessary. When door is

 

 

 

 

balanced and adjusted properly, place

 

 

 

 

the ratchet pawl knobs in the active

PAWL

 

 

 

position (lower position).

 

 

 

 

 

 

 

 

 

3” Extension

 

 

 

 

 

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Wayne-Dalton 9100, 9400, 9600 installation instructions TorqueMaster Plus Reset, Instructions Continued, Tools Needed