Wayne-Dalton 9400, 9100, 9600 securely attach a, Failure to, suitable mounting pad to structurally

Models: 9600 9100 9400

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securely attach a

P1

 

 

 

 

suitable mounting

Preparing the Opening

 

 

surface 2” x 6”

header board

lumber minimum

 

 

 

 

2” x 6” lumber

 

 

 

WARNING

securely attach a

preferred

 

 

Tools Needed:

 

Failure to

 

 

 

 

 

 

 

 

 

 

Recommended

suitable mounting pad to structurally

 

 

 

 

tools from

 

 

 

 

sound framing could cause springs to

 

level header

door height

page 5

 

violently pull mounting pad from wall,

 

 

 

 

 

 

 

 

 

resulting in severe or fatal injury.

 

plumb jambs

 

 

 

If you just removed your existing door or you are installing a new

 

 

 

 

 

door, complete all steps in PREPARING THE OPENING.

 

 

 

 

 

To ensure secure mounting of track brackets, side and center

 

door

 

 

 

brackets, or steel angles to new or retro-fit construction, it is

 

 

 

 

recommended to follow the procedures outlined in DASMA Technical

 

width

 

 

 

Data Sheets #156, #161 and #164 at www.dasma.com.

 

 

 

 

 

The inside perimeter of your garage door opening should be framed

 

 

 

 

 

with wood jamb and header material. The jambs and header must

 

 

 

 

 

be securely fastened to sound framing members. It is recommended

 

 

 

 

 

that 2” x 6” lumber be used. The jambs must be plumb and the

 

 

 

 

 

header level. The jambs should extend a minimum of 12” (305 mm)

 

headroom

 

 

 

above the top of the opening for TorqueMaster® Plus counterbalance

 

 

 

 

 

systems. For low headroom applications, the jambs should extend

header

 

 

backroom

 

to the ceiling height. Minimum side clearance required, from the

 

 

 

 

 

opening to the wall, is 3-1/2” (89 mm).

 

 

 

 

 

IMPORTANT: Closely inspect jambs, header and mounting surface.

 

 

 

jamb

 

Any wood found not to be sound, must be replaced.

 

 

 

 

 

 

 

 

 

For TorqueMaster® Plus counterbalance systems, a suitable

 

 

 

 

 

mounting surface (2” x 4”) must be firmly attached to the wall,

 

 

 

 

 

above the header at the center of the opening.

 

 

 

 

 

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid

 

WEATHER SEAL

 

 

 

splitting the lumber. Do not attach the mounting surface with nails.

 

 

 

 

 

 

 

 

 

Weather Seal (May Not Be Included):

 

 

 

 

 

Cut or trim the weather seal (if necessary) to the header and jambs.

 

jamb

 

 

 

For quick install track: Align the header seal with the inside edge

 

 

 

 

 

 

 

 

 

of the header and temporarily secure it to the header with equally

 

 

 

 

 

spaced nails. Next, fit the jamb seals up tight against the header

 

 

 

 

 

seal and flush with the inside edge of the jamb. Temporarily secure

 

 

 

 

 

the jamb seals with equally spaced nails. This will keep the bottom

 

 

 

 

 

section from falling out of the opening during installation. Space

 

 

 

 

 

nails approximately 12” apart.

 

 

 

 

 

 

NOTE: Do not permanently attach weather seal to the jamb at this

 

 

 

 

 

time.

 

 

weather

 

 

HEADROOM REQUIREMENT: Headroom is defined as the space

 

seal

 

 

 

 

 

 

 

needed above the top of the door for tracks, springs, etc. to allow the

 

 

 

 

 

door to open properly. If the door is to be motor operated, 2-1/2” (64

 

jamb

 

 

 

mm) of additional headroom is required.

 

 

 

 

 

 

 

 

 

NOTE: 6” LHR Conversion Kit is available for 12” Radius only.

 

backroom requirement

 

Contact your local Wayne-Dalton dealer.

DOOR

TRACK

MANUAL

MOTOR

 

BACKROOM REQUIREMENT: Backroom is defined as the distance

 

HEIGHT

LIFT

OPERATED

 

 

 

needed from the opening back into the garage to allow the door to

6’5”

10”, 12”, 14” Radius

89”

125”

 

open fully.

 

 

 

 

 

 

 

 

 

 

6’5”

Low Headroom

101”

125”

 

 

 

6’6”

10”, 12”, 14” Radius

90”

125”

 

headroom

6’6”

Low Headroom

102”

125”

 

requirement

7’0”

10”, 12”, 14” Radius

96”

125”

 

 

 

 

TRACK TorqueMaster®

7’0”

Low Headroom

108”

125”

 

TYPE

Plus

7’6”

10”, 12”, 14” Radius

102”

137”

 

10”, 12”

10”

 

7’6”

Low Headroom

114”

137”

 

14”

12”

 

8’0”

10”, 12”, 14” Radius

108”

137”

 

LHR Kit

6 1/2”

 

8’0”

Low Headroom

120”

137”

 

 

 

6

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Wayne-Dalton 9400, 9100, 9600 installation instructions securely attach a, Failure to, suitable mounting pad to structurally