Wayne-Dalton 9100, 9400 Installation, Cutting Vertical Track and, Installing Q.I. Jamb Brackets

Installation

Begin the installation of the door by checking the opening. It must be the same size as the door. Vertical jambs must be plumb and the header level. Side clearance, from edge of door to wall, must be minimum of 3-1/2” (89 mm) on each side.

IMPORTANT: STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, OPERATOR MOUNTING/SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER (PRESERVATIVE-TREATED). STAINLESS STEEL LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UNTREATED LUMBER.

NOTE: It is recommended that 5/16” x 2” lag screws will be pilot drilled using a 3/16” drill bit, prior to fastening.

NOTE: If you have riveted track, skip steps, 1 through 2 and proceed to step3.

1	Cutting Vertical Track and
	Installing Q.I. Jamb Brackets
Tools Needed:	Vertical track must be cut to the proper
	length prior to installation.
Tape Measure
	IMPORTANT: Doors that are 7’-0” or
Hacksaw
	8’-0” in height do not require cutting
Power Drill
	the vertical track.
5/16” Drill Bit	Determine the radius of your horizontal
	track.
	NOTE: All Portland tracks have the radius			3rd SET HOLES
	stamped on the side of the track.		left side shown
	Using this measurement, refer to the vertical
	track cutting chart to determine the length
	of the vertical track. Cut the track off at the
	top.
	Now, two holes must be drilled into the
	top of the cut vertical track. Refer to the
	illustration shown for hole locations. Use a
	5/16” drill bit.			2nd SET HOLES
	Repeat for other vertical track.
	Measure the length of the vertical tracks.
	Using the jamb bracket schedule, determine
	the placement of the jamb brackets for your
	door height.
	To install the jamb brackets, align the		right side shown
	twistlock tab on the quick install jamb
	bracket with the quick install feature in the		twistlock tab
	track and turn the bracket perpendicular to
	the track so the mounting flange is toward
	the back (flat) leg of the track.
Horizontal
track			QI jamb bracket	1st SET HOLES
			Top
	12”	Stamped	hole
12”
		radius
			Middle
			hole
			Bottom
			hole
			quick install feature
				7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

INSTALLATION