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Wayne-Dalton 9600 installation instructions 9100, 9400, AND

Models: 9600

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9100, 9400, AND 9600

9100, 9400, AND 9600

TorqueMaster® - Single and Double Spring

Installation Instructions and Owner’s Manual

Wayne-Dalton, a Division of Overhead Door Corporation P.O. Box 67, Mt. Hope, OH 44660 www.Wayne-Dalton.com

IMPORTANT NOTICE!

Read these instructions carefully before attempting installation. If in question about any of the proce- dures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

©Copyright 2010 Wayne-Dalton, a Division of Overhead Door Corporation

Part No. 302868

REV7 02/25/2010

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Wayne-Dalton 9600 installation instructions 9100, 9400, AND, TorqueMaster - Single and Double Spring

Contents

TorqueMaster - Single and Double Spring 9100, 9400, ANDDefinition of key words used in this manual Table of ContentsPackage Contents Door Section Identification Tools Required Page TorqueMaster Spring Removal PRE-INSTALLATIONRemoval continued TorqueMaster SpringExtension Spring Removal PRE-INSTALLATIONRemoving the Old Door Failure to securely Preparing the Openingattach a suitable mounting pad to structurally soundAttaching Quick Install Flag InstallationINSTALLATION Angle to Vertical TrackHorizontal Angle INSTALLATION Installing Q.I. Jamb BracketsDrums Vertical Track Bottom SectionTop Brackets Stacking SectionsU-Bar- Asymmetrical U-BarOperator Bracket INSTALLATIONTop Section Attaching Quick Install Flagangleto Horizontal Track Adjusting Top Brackets Attaching Adjustable Flagangleto Horizontal Track Center Bracket Bushing TorqueMaster Spring Tubeidrive Installation Cable Drum Installation INSTALLATION Drive Gear InstallationTools Needed Power Drill 3/16” Drill Bit 7/16” End BracketsAssembly Counter InstallationSecuring Center Bracket Positioning Support Bracket INSTALLATIONMounting Disconnect Attaching Disconnect CablesHandle Bracket Attaching Disconnect Handle Securing Door for Spring Winding Cable AdjustmentsTools Needed Vice Clamp Tools Needed Locking Pliers Flat Tip ScrewdriverSetting Spring Tension INSTALLATIONWinding Bolt Rotation Drum Wrap Installation Rear Support Continued INSTALLATIONDoorMasterTM Bracket Side LockStep Plate OPTIONAL INSTALLATIONPull Rope Standard Lift Trolley Installation forOPTIONAL INSTALLATION Trolley Installation for Low HeadroomTrolley Operator MAINTENANCE CleaningPainting Painting Continued Lifetime Limited Warranty Models Thank you for your purchase Please Do Not Return This Product To The Store