Wayne-Dalton 9600 installation instructions TorqueMaster Spring, Removal continued

	TorqueMaster® Spring
	Removal continued...
Tools Needed:	Spring tube should be free to rotate in
	either direction. If the counterbalance
Recommended	cable is still taut and the TorqueMaster®
	spring tube is difficult to rotate, that is an
tools from
	indication that spring tension still exists
page 5
	on the left hand spring. Repeat Steps 1
	and 2 for releasing spring tension on the
	left hand side.
	Step 4: Using a flat tip screwdriver, pry
	the counter gear and counter cover
	from the right hand end bracket (Fig. 4
	on previous page). Discard the counter
	gear and counter cover. On double spring
	applications, repeat for left hand side.
	Step 5: Remove the upper 5/16” x
	1-5/8” lag screw from the right hand end
	bracket (Fig. 5). Attach locking pliers to
	the upper portion of the end bracket and
	hold the housing steady while removing
	the lower 5/16” x 1-5/8” lag screw and

remove top lag screw

Fig. 5

use locking pliers

to hold end bracket

#10 x 1/2” phillips head screw from the

end bracket (Fig. 6).

Step 6: Holding the right hand end

bracket steady with locking pliers,

carefully pry the end bracket and drive

gear off the winding shaft using a flat tip

screwdriver (Fig. 7).

CAUTION: THE WINDING SHAFT MAY

ROTATE WHEN REMOVING THE END

BRACKET AND DRIVE GEAR.

Step 7: Repeat Step 4 for the left hand

side. Holding the left hand end bracket

steady with locking pliers, carefully pry

the end bracket off the winding shaft

using a flat tip screwdriver (Fig. 7).

remove

bottom lag

screw

remove #10

phillips

head screw

Fig. 6

hold the

end bracket steady with locking pliers

Step 8: Remove the two (2) lag bolts

attaching the center bracket assembly to

the header board (Fig. 8).

Step 9: Lift the right hand side of the

TorqueMaster® spring tube and slide the

cable drum off. Realign the groove in the

winding shaft with the radial notch in the

flagangle and drape the counterbalance

cable with drum over the flagangle. Lift

the left hand side of the TorqueMaster®

spring tube and slide the cable drum

and winding shaft off (Fig. 9). Drape the

counterbalance cable with drum over the

flagangle. Lift the TorqueMaster® spring

assembly off the flagangles and out of

the doorway. Unhook the counterbalance

cables from the bottom brackets and

remove all parts from the work area.

NOTE: The cable drums may be difficult to

remove. If so, twist the cable drum to aid

in removal.

NOTE: Continue with “P4” on page 9 after

completing this step.

	pry end bracket from winding
	shaft using a flat tip screw
	driver and locking pliers
	Fig. 7
CENTER	remove cable drum and
BRACKET	winding shaft
ASSEMBLY

	drape cable	lift
(2) 5/16” x 1-5/8”	across	TorqueMaster®
hex head lag	top of	Spring Tube
screws	flagangle	off flagangle
Fig. 8		Fig. 9

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com