Wayne-Dalton 9600 installation instructions

Models: 9600

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P1

Torsion Spring Removal

 

For Standard Lift

 

Tools Needed:

WARNING

TORSION ASSEMBLY

 

Approved

Failure to use approved

APPROVED WINDING BAR

Winding Bars

winding bars can cause

 

 

spring energy to be released

 

3/8” Wrench

suddenly, resulting in severe

 

or fatal injury.

 

 

 

Vice Clamp

WARNING

 

COUNTERBALANCE SPRING

 

 

 

 

TENSION MUST BE RELIEVED

 

Recommended

BEFORE REMOVING ANY

WINDING CONE

tools from

HARDWARE. A POWERFUL

 

page 5

SPRING RELEASING IT’S ENERGY

 

 

SUDDENLY CAN CAUSE SEVERE OR

 

 

FATAL INJURY.

 

 

Do not release the torsion spring tension

 

 

unless you are qualified and experienced

 

 

door technician, but have a professional

 

 

door agency release the tension.

 

 

Step 1: Close the door and place vice

 

 

clamps to the back legs on both vertical

 

 

tracks, above the third roller to prevent

 

 

the door from lifting as you unwind the

 

 

springs. Use only approved winding bars

 

 

available from your dealer. Do not use

 

 

undersized steel rods, screw drivers or

 

 

anything else to unwind the springs.

 

 

Position the ladder just off to the side

 

 

of the winding cone. The winding cone

 

 

should be easy to reach without putting

 

 

your body directly in front of it.

 

 

Step 2: Insert a winding bar into one

 

 

of the holes in the winding cone. Exert

 

 

upward pressure. Using caution, loosen

 

 

the two (2) set screws in the winding

 

 

cone. Be prepared to support the full

SET SCREWS

 

torsional force of the spring when the set

 

 

 

screws are loosened.

 

 

Step 3: Once set screws are loose, slowly

 

 

and carefully lower the winding rod until it

 

 

rests against the door. Insert other winding

 

 

bar into the upper hole. Push up and

 

 

remove lower bar. Carefully lower upper

 

 

winding bar until it rests against the door.

 

 

Repeat process until all tension is relieved.

 

 

If your door is equipped with two (2)

 

 

torsion springs, follow the same procedure

 

 

to relieve tension on the second spring.

 

 

Step 4: Remove vice clamps from tracks,

 

 

unbolt torsion shaft assembly and remove

 

 

from work area.

 

 

NOTE: Continue with “P4” on page 9 after

firmly hold winding bars and

 

completing this step.

cautiously loosen set screws

6

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Wayne-Dalton 9600 installation instructions