Wayne-Dalton 9600 Extension Spring Removal, Pre-Installation, Removing the Old Door

Models: 9600

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Extension Spring Removal

P3

Tools Needed:

Recommended

tools from

page 5

Extension Spring Removal

Step 1: Raise the door to the fully open position and place vice clamps to the back legs of both vertical tracks, below the bottom rollers to prevent the door from falling. By opening the door you release most of the spring tension. Carefully unfasten the S-hook from the horizontal angle. Remove cable, sheave and extension spring. Repeat for the other side. If safety cables are running through the extension springs, remove them also. Remove parts from work area.

Step 2: Holding door in the open position, remove the vice clamps, be prepared

to support the entire weight of the door. Garage doors can weigh 200-400 pounds.

With assistance, carefully lower the door, by grasping the door firmly by it’s lift handles. Do not place fingers or hands near joints, between sections, or between bottom of door and floor. Otherwise, severe injury could result.

NOTE: Continue with “P4” on page 9 after completing this step.

remove lag screw

from safety cable (if installed). repeat for opposite side.

bottom section

(door open)

carefully remove “s”

hook and countrebalance

cable (repeat for the

opposite side)

horizontal angle

PRE-INSTALLATION

P4

Tools Needed:

Recommended

tools from

page 5

Removing the Old Door

Having removed the counterbalance system, the door can now be disassembled.

Start by first removing the top row of center hinge(s).

With assistance, hold the top section to keep it from falling and remove the top brackets. With assistance, lift the top section out of the opening and remove it from the work area. Repeat for all remaining sections.

After door is disassembled, unbolt both track assemblies from the jambs and remove all material from the work area. You can neatly dispose of the old door by placing it in the carton of your new door.

Clean up area and complete “Preparing the Opening” “P5” on page 10 before installing the new door.

top bracket

horizontal track

Removing the Old Door hinges

9

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 9
Image 9
Wayne-Dalton 9600 installation instructions Extension Spring Removal, Pre-Installation, Removing the Old Door