Wayne ISP40 specifications PS/BC Features, PS/BC Installation, Operation

Operating Instructions and Parts ManualModel ISP40

Operating Instructions And Parts Manual

Model ISP40

For Replacement Parts, call 1-800-237-0987

Please provide following information:	Address parts correspondence to:
-Model number	Wayne Water Systems
-Serial number (if any)	100 Production Drive
-Part description and number as shown in parts list	Harrison, OH 45030 U.S.A.

			2. Through
			Bolts (3)
	5. Power Cord,	1. Filter Cap
	Grommet &
	Clamp	8. Conical Nut
		& Thrust
		Washer
		Thrust
		Bearing
11. Power
Supply/Battery	10. Shield
Charger
		6. Impeller
		Rotor
	4. Motor, Power
	Cord & Float
	Switch
		7. Volute	3. Stainless
		& Shaft	Steel
			Filter

Replacement Parts List

Ref.
No.	Description	ISP40
1	Filter Cap	40020-001
2	Through Bolts	67048-001
3	Stainless Steel Filter	11024-001
4	Motor, Power Cord & Float Switch	66079-WYN1
5	Power Cord, Grommet & Clamp	66080-WYN1
6	Impeller Rotor	32085-001
7	Volute and Shaft	66081-WYN1

Battery Information (Continued)

nearby in case battery acid contacts clothing, skin or eyes.

Wear eye and clothing protection when working around lead acid batteries.

Avoid touching your eyes when working around lead acid batteries.

If battery acid ! WARNING contacts your

eye(s), flush with cold running water for 10 minutes and seek immediate medical attention. If acid contacts your skin or clothing, wash immediately with soap and water.

Never smoke or ! WARNING allow a spark or

flame in the vicinity of the battery.

Avoid dropping

! WARNING metal tools on the battery posts because they may spark or short-circuit the system or battery, causing an explosion.

PS/BC Features

•Provides power to the pump

•Automatically charges and maintains the charge to the batteries

•Operates on 120-volt AC or 24-volt DC (two 12-volt batteries)

•Sounds alarm if fuse is blown or battery power is low

•The PS/BC can be left on the batteries indefinitely. Light Emitting Diodes (LEDs) keep you informed of the system’s status (see Chart 2).

The Power Supply/Battery Charger is a 7 ampere, 24 volt automatic battery charger for conventional wet cell and gelled electrolyte type deep cycle lead- acid batteries. The PS/BC is designed for use with your Wayne Water System pump. DO NOT USE for any other purpose.

PS/BC Installation

NOTICE	Use Power
	Supply/Battery

Charger (PS/BC) indoors, in a well-

ventilated area. Do not expose PS/BC to rain or snow. Do not use an extension cord. Do not disassemble PS/BC. Be sure PS/BC ventilation holes are unobstructed. If PS/BC is dropped or damaged, do not operate; return to manufacturer for service.

Risk of electrical

! WARNING shock! Use a GFCI (Ground Fault Circuit Interrupter) receptacle to reduce the risk of fatal electrical shock. Grounded receptacle must be rated for at least 5 amps.

	Always
! WARNING
	disconnect AC

power and remove pump fuse before connecting or disconnecting battery.

1.Select a suitable position on the floor near the sump pit to place the battery case. Be certain that the PS/BC power cord will reach AC power, and that the sump pump power cord will reach the PS/BC. Make sure the battery case vent holes are unobstructed. Make no connections at this time.

2.Make sure the PS/BC power cord is disconnected.

3.Remove pump fuse and keep it in a safe place.

4.Place batteries side by side in battery case (see Figure 3).

5.Feed PS/BC battery cables through side access hole in battery case.

6.Carefully check battery polarity.

7.Attach jumper wire as shown in Figure 3 to achieve 24 volts.

8.Connect PS/BC battery cables to batteries as shown in Figure 3.

9.Tighten all battery connections securely.

(Black) Negative Battery Cable

(Red)

Positive

Battery PS/BC

Cable

12V	12V
Battery
	Battery

Jumper Wire

Figure 3 - Series connection: two 12- volt batteries equals a 24-volt battery

10.Reinstall pump fuse.The green LED will light. If it does not light, make sure polarity of batteries and PS/BC cables are identical to Figure 3. The voltage at the PS/BC cables must be at least 18 volts or the PS/BC will not operate. Once the green LED is on, it will stay on unless the combined batteries’ voltage falls below 7 volts.

11.Be sure pump is submerged in at least 6 inches of water.

12.Connect pump to PS/BC by inserting locking ring of pump power cord into opening on front of PS/BC – see Figure 1.

Operation

!DANGER the electrical supply before attempting to install, service, relocate or maintain the Power Supply/Battery Charger (PS/BC). Never handle PS/BC with wet hands or when

standing on wet or damp surface or in water. Fatal electrical shock could occur.Always disconnect

Risk of electrical

! DANGER shock! The Power Supply/Battery Charger (PS/BC) is supplied with a grounding conductor and grounding plug. Use a grounded receptacle to reduce the risk of fatal electrical shock.

8	Conical Nut, Thrust Washer, Thrust Bearing	66082-WYN1
9	Jumper Wire *	31029-001
10	Shield	43005-001
11	Power Supply/Battery Charger	30215-001

* Not Shown

www.waynepumps.com

CHART 2 - PS/BC STATUS LIGHTS

LIGHT	ON WHEN	ACTION REQUIRED
Red	AC power is connected	None
Green	Battery connected	None
Yellow	Battery voltage is below 23.2 volts – buzzer sounds	Replace batteries – flooding is possible
	— OR —
	Pump fuse blown – buzzer sounds	Replace fuse
		www.waynepumps.com

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