Operating Instructions And Parts Manual |
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| Model ISP40 | ||
Operation |
| 2. Do not operate the pump unless it is | 2. | Loosen the conical nut using an 1/8” | |||
| submerged in water. Dry running |
| Allen wrench. |
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(Continued) |
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causes pump failure. | 3. Carefully remove thrust washer and | ||||||
PROPER GROUNDING OF AC POWER | 3. While the pump is draining the pit, |
| thrust bearing, taking note of their | ||||
CORD |
| verify that the discharge piping is |
| orientation. The thrust washer can | |||
1. A ground fault circuit interrupter | carrying the water to a point several |
| crack if it is dropped on a hard | ||||
(GFCI) is required (See Figure 4). | feet away from the foundation. |
| surface. |
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| 4. If pump discharge line is exposed to | 4. Using needlenose pliers, remove | ||||
| Power | freezing temperature, the exposed |
| the impeller rotor. Take care not to | |||
| line must be pitched to drain. |
| damage the mounting face of the | ||||
| Cord |
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| Trapped water will freeze and |
| thrust washer with the pliers. | ||||
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| damage the pump. | 5. Thoroughly clean the filter with | ||||
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| soapy water. |
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| Maintenance | 6. Remove any debris from impeller | ||||
| TEST RESET |
| vanes and passages. Wash impeller | ||||
Grounding | ! DANGER | Always disconnect |
| in soapy water. Impeller magnet | |||
the electrical |
| will crack if it is dropped on a hard | |||||
Blade |
| supply before attempting to install, |
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Figure 4 – Required GFCI Receptacle | service, relocate or perform any |
| surface. |
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maintenance. If the power source is | 7. | Inspect thrust bearing. If its | |||||
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2. The PS/BC is only for use on 120 volt | out of sight, lock and tag in the open |
| thickness is less than 0.15” or if it is | ||||
(off) position to prevent unexpected |
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power application. Failure to do so |
| cracked or damaged, replace. | |||||
equipped with a | could result in fatal electrical shock. | 8. | Inspect the three impeller drives | ||||
Only qualified electricians should | |||||||
| that engage with the thrust | ||||||
repair this unit. Improper repair could |
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plug MUST be plugged into a | result in fatal electrical shock. |
| washer. Replace impeller if they are | ||||
ground fault circuit interrupter | NOTICE | When necessary, |
| worn. |
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outlet that is properly installed | remove the filter | 9. | Inspect thrust washer. Replace if | ||||
for cleaning. If the pump is used in a | |||||||
and grounded in accordance |
| the thrust surface is worn. | |||||
dirty environment, frequent cleaning is |
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with all local codes and | necessary to assure adequate | 10. Reassemble parts in reverse order, | |||||
ordinances. If you ever feel even a | performance. Never sweep dirt or |
| as shown in Figure 5. For proper | ||||
garbage into the sump pit. |
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sight shock from this or any electrical |
| orientation of the thrust washer, | |||||
NOTICE | Do not operate |
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appliance, or equipment connected |
| refer to Figure 6. Do not | |||||
the pump without |
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to it, STOP. Turn off electricity to | the filter in place. The filter protects |
| overtighten the conical nut. Be | ||||
outlet, and have it inspected by an | critical areas inside the pump from |
| careful not to damage the float | ||||
damage due to foreign objects. |
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electrician. You may have a |
| when installing the filter cap. | |||||
Operating the pump without the filter |
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dangerous, improperly wired outlet. | will void the warranty. |
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IMPORTANT: Never cut off the round | NOTICE | Before disabling |
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your pump, have |
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grounding prong. Cutting the cord or | ready an appropriate way to evacuate |
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plug will void the warranty and make | the sump pit should it refill with water |
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the pump inoperable. | while your pump is out of commission. |
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Disconnect the power cord from the |
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3. Insert the PS/BC power cord plug | Power Supply/Battery Charger (PS/BC) |
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directly into the GFCI outlet (See | to the pump. Simply unplugging the |
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PS/BC from the AC power will not shut |
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Figure 4). |
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| off the pump. |
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TO TEST |
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! WARNING | Make certain there | FILTER, IMPELLER AND THRUST | Figure 5 |
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is at least 6 inches |
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of water in the sump prior to | BEARING |
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connecting the pump to the PS/BC. | 1. Remove the pump from the sump |
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Failure to do so may cause damage to |
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pump. |
| pit. Loosen the three (3) through |
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1. Fill sump with water. The pump will | bolts that hold the filter cap in |
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place. |
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start automatically when the water |
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NOTICE | Be careful not to |
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has filled the sump to a depth of |
| Correct | Incorrect | ||||
damage the float |
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approximately 12“. The pump will |
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switch, which is permanently installed | Figure 6 |
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stop when the water depth is | in the motor housing. Attempting to |
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approximately 6”. The pump will | remove the float switch will cause |
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irreversible motor damage. |
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recycle thereafter as required. |
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www.waynepumps.com |
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| Operating Instructions and Parts Manual |
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| Model ISP40 | |||
BATTERIES |
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| Avoid dropping | battery is at full charge. If the specific | ||||
| ! WARNING | |||||||
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| Dangerous | metal tools on the | gravity of any of the cells varies more | |||
| ! DANGER |
| battery posts because they may spark | |||||
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| hydrogen gas can | than .050, the battery should be | |||||
be released from batteries while | or | |||||||
causing an explosion. | replaced. | |||||||
charging. Sparks can ignite the gas in | ||||||||
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an enclosed space. Wear safety goggles | Follow battery manufacturer’s | NOTE: An inexpensive hydrometer | ||||||
when connecting batteries. Battery | maintenance procedures and | can be purchased at an automotive | ||||||
connections should be made in a well- | ||||||||
schedules. Be certain that the area | parts dealer. | |||||||
ventilated area. |
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| Working in the | around the batteries is well ventilated. |
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| ! DANGER |
| 3. Inspect the terminals and clamps for | |||||
| vicinity of lead acid | Before servicing the batteries, blow | ||||||
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| corrosion and tightness. Clean and | ||||||
batteries can be dangerous. Before | away gasses by waving a piece of | |||||||
tighten as required. | ||||||||
making connections or servicing the | ||||||||
cardboard near the batteries. | ||||||||
batteries, read and follow instructions | 4. Check for proper pump operation. | |||||||
in all applicable instruction manuals. To |
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reduce the risk of battery explosion, | ! DANGER |
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disconnect |
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follow the instructions in this manual | the electrical supply before |
| BATTERY TEST | |||||
and those published by the battery |
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attempting to install, service, |
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manufacturer, as well as those of any |
| 1. Unplug AC power. | ||||||
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other equipment used in the | relocate or perform any |
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maintenance. |
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| 2. Fill sump with water. Pump will start | |||||
surrounding area. |
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| If battery acid | 1. Unplug the PS/BC. | automatically when water reaches | |||
| ! WARNING |
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| contacts your | 2. For batteries with top caps that can | edge of filter cap. | ||||
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eye(s), flush with cold running water |
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be removed, the electrolyte level | 3. If low battery light (yellow LED) | |||||||
for 10 minutes and seek immediate | ||||||||
medical attention. If acid contacts your | should be checked and filled to | illuminates, batteries should be | ||||||
skin or clothing, wash immediately | manufacturer’s specifications. The | replaced. Replace batteries as a set. | ||||||
with soap and water. | ||||||||
charge for each cell should be | See Battery Information on Pages 2 | |||||||
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| Never smoke or | |||||
| ! WARNING |
| allow a spark or | checked with a hydrometer. A | and 3. | |||
flame in the vicinity of the battery. | specific gravity of 1.265 indicates the |
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Notes
www.waynepumps.com
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