ASSEMBLY
Before beginning assembly, carefully read the following information and instructions:
•Place all parts of the PRO 9635 in a cleared area and remove the packing materials; do not dis- pose of the packing materials until assembly is completed.
•The assembly is broken into five stages: 1) frame assembly, 2) press and butterfly arm assembly,
3) cable and pulley assembly, 4) seat and back- rest assembly, and 5) VKR assembly. The hard- ware for each stage is packaged separately.
•Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage.
•For help identifying the small parts used in assembly, use the PART IDENTIFICATION
CHART located in the center of this manual. Note: Some small parts may have been pre- attached for shipping. If a part is not in the parts bag, check to see if it has been
•As you assemble the PRO 9635 be sure that all parts are oriented as shown in the drawings.
•Tighten all parts as you assemble them, unless instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:
•Two (2) adjustable wrenches 
•One (1) standard screwdriver 
•One (1) phillips screwdriver 
• One (1) rubber mallet
•Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.
Assembly will be more convenient if you have the following tools: A socket set, a set of
FRAME ASSEMBLY
1.Before beginning assembly, be sure that you have read and understand the infor- mation in the box above.
Locate and open the parts bag labeled
“FRAME ASSEMBLY.”
Press two 2” Square Outer Caps (51) onto the indicated locations on the Stabilizer (5). Press a 2” Square Inner Cap (27) into the end of the Base (4).
Insert six 5/16” x 2 1/2” Carriage Bolts (1) up through the Stabilizer (5). Insert two 5/16” x 2 1/2” Carriage Bolts up through the Base
(4).
Attach the Base (4) to the Stabilizer (5) with two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat Washers (8), and two 5/16” Nylon Locknuts
(3). Do not tighten the Nylon Locknuts yet.
1 |
|
|
|
|
| 11 |
|
|
|
51 |
|
|
|
|
|
| 8 |
| 5 |
|
|
|
| |
|
|
|
| 1 |
51 | 1 | 3 |
|
|
|
|
| 4 | 1 |
|
|
|
| |
|
|
|
| 27 |
5
