GOLD CGi Gas-Fired Water Boiler — Boiler Manual

3f Venting — direct exhaust — installation

1. Do not mix types or manufacturers of vent materi-

Figure 13  Direct exhaust vertical venting

als.

 

2. Clean all joints before sealing. See vent manufactur-

 

er’s instructions for cleaning and sealing joints. Use

 

their specified sealant. Do not use screws.

 

3. Install vent pipe with seams on top of vent horizon-

 

tal runs. Follow requirements in Section 3e for vent

 

termination.

 

4. Maintain minimum 2” clearance from combustible

 

materials to vent pipe.

 

5. Vertical venting — See Figure 13. Follow vent

 

manufacturer’s instructions for venting through

 

roof.

 

• Vent pipe must extend through roof flashing,

 

jacket or thimble.

 

• Vent may pass through floor, inside wall or

 

concealed space when installed according to

 

vent manufacturer’s instructions.

 

Sidewall venting — See Figures 14 and 15.

 

Vent must terminate at least one foot above

 

anticipated snowline. Vent must be terminated

 

only with:

 

• Tee or elbow with integral screen. (Tee may be

 

mounted either vertically or horizontally. DO

 

NOT use horizontal tee with CGi-7 or CGi-8.)

 

• Elbow and termination coupling with screen

 

(not available for StaR-34).

 

6. Do not seal vent pipe (slip connector for Saf-T Vent)

 

to inside or outside plate.

 

7. If passing through noncombustible wall, provide

 

hole diameter large enough to insert the vent pipe

 

Figure 14  Direct exhaust sidewall venting

(slip connector for Saf-T Vent).

 

8. Install horizontal drain tee as close as possible

 

to boiler, in first horizontal run. See Figures 13

 

and 14.

 

9. Do not exceed the maximum vent system length

 

given in Table 4, page 15.

 

Condensate drain line — use only silicone tubing rated

 

for at least 400°F for the first 18” of condensate drain

 

line, then other non-metallic tubing may be used. Us-

 

ing any other material could cause flue gas leakage,

 

potentially resulting in severe personal injury, death or

 

substantial property damage.

 

On some installations, the condensate drain fitting may be omitted, provided:

Vent manufacturer shows this option in their instruc- tions.

Vent is sloped toward termination as shown in dotted lines in Figure 14.

The vent is installed per Weil-McLain and vent manufacturer’s instructions.

Condensate drippage from such vents may accumu- late on the ground below. Consider traffic in the area to avoid hazard due to ice accumulation.

18

Part Number 550-110-710/0107

 

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Weil-McLain Series 2 manual 3f Venting direct exhaust installation, Direct exhaust vertical venting

Series 2 specifications

The Weil-McLain Series 2 is a highly regarded boiler system known for its robustness, efficiency, and ease of installation. Designed primarily for residential and light commercial applications, the Series 2 boasts a variety of features that cater to diverse heating needs.

One of the standout characteristics of the Series 2 is its cast iron construction, which provides durability and longevity. Cast iron is well-suited for heat retention, allowing the boiler to operate more efficiently and deliver consistent warmth. The Series 2 is available in multi-fuel options, accommodating both natural gas and propane, making it versatile for various installations.

Efficiency is a key feature of the Weil-McLain Series 2, with annual fuel utilization efficiency (AFUE) ratings that meet or exceed industry standards. This ensures that homeowners can enjoy not only a comfortable living environment but also reduced energy bills. The Series 2 is designed to provide optimal performance, minimizing fuel consumption while maximizing heat output.

Another innovative aspect of the Series 2 is its user-friendly control system. Equipped with advanced controls, the boiler allows for precise temperature management and can easily be integrated with existing heating systems. This adaptability is crucial for ensuring that the boiler matches the specific heating demands of any space, increasing overall comfort levels.

Installation is straightforward, thanks to the boiler's thoughtful design. The Series 2 features a compact footprint, allowing for flexible placement in various settings. Additionally, Weil-McLain provides comprehensive documentation and customer support, making it easier for technicians to install and maintain the system.

The Series 2 also includes features aimed at ease of maintenance. Its clean-out ports facilitate quick access for servicing, ensuring that the boiler remains in peak operating condition throughout its lifespan. Weil-McLain’s commitment to quality means users can expect reliable performance year after year.

Overall, the Weil-McLain Series 2 stands out as an excellent choice for those seeking a dependable, efficient, and straightforward heating solution. Its combination of durable construction, high efficiency, and user-centric design makes it a leading option in the boiler market, appealing to both homeowners and professionals alike. Whether for a new installation or a replacement, the Series 2 is poised to deliver exceptional heating performance.