Whirlwind Output, Socket, W5 48 Pin MASS Connector System Technical Data - Crimp Type, Pins

Models: W5 48

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Output

Output

W5 48 Pin MASS Connector System Technical Data - Crimp Type

Crimp OUTPUT

PIN

SOCKET Inspection Hole

Check for proper wire strip length by pushing wire into a contact and looking to see the wire strands through the hole in the side. Load the contact into the crimp tool locator and push the wire into place. Squeeze the handles while making sure that the wire stays in the wire hole . The crimper is a full cycle racheting type and can only be released by completing the cycle, at which point the crimp contact will pull freely from the tool. Inspect the connection and continue, following the color code to apply pins and sockets to the proper wire pairs.

Load the pins and sockets into the insert housing according to the pin out color code. Contacts are inserted into the hard plastic wafer and pushed into place with the red handled end of the insertion tool or small needle nose pliers. Fully inserted contacts are locked in place by spring metal retention clips embedded in the plastic wafer. In the event a contact must be removed from the insert use the white handled, extraction end of the contact tool. Carefully slip the tool into the plastic wafer until the small hole in the end of the extractor is even with the surface of the wafer. Do not force the tool in as it is easily deformed. Only when the tool is properly seated will the spring fingers release, allowing the contact to be removed. If the wire is still attached, gently pull the wire to remove it. If the wire is broken, push the contact from the rubber face side with an opposite contact until it is exposed in the back.

AMP 91067-2

Red INSERTION

White EXTRACTION

Tip

Make sure Contact

and Wire are fully inserted

before crimping

Push from opposite side to remove

 

 

 

 

 

OUTPUT

 

 

16 Pair Color Code

 

 

 

 

 

 

 

 

 

 

 

 

XLR

Pin 3

Pin 2

Pin 1

 

 

 

 

PINS

 

 

 

 

Pair #

 

 

G

 

 

 

 

 

 

 

 

15

GREEN

BLUE

 

 

 

 

1

 

2

3

 

 

13

RED

ORANGE

 

 

 

 

15

 

15

15

 

 

 

 

 

 

 

 

 

 

11

RED

YELLOW

 

 

 

 

G

 

 

 

 

 

 

9

RED

GREEN

 

 

4

 

5

6

7

8

 

9

 

 

13

 

13

13

11

11

 

11

 

7

BLACK

ORANGE

 

 

 

 

5

BLACK

YELLOW

 

 

G

 

 

 

G

 

 

 

 

 

10

11

12

 

13

14

15

16

 

3

BLACK

GREEN

 

 

5

9

9

 

9

7

7

7

 

1

BLACK

RED

 

 

G

G

 

 

 

G

 

 

 

 

 

 

 

17

18

 

19

20

21

22

 

23

24

 

 

 

 

5

5

3

3

3

1

1

1

 

 

G

 

 

G

 

 

PIN Manual background

WIRING SIDE OF CONNECTOR

17 18 19 20 21 22 23 24

6

6

4

4

4

2

2

2

 

 

 

 

 

G

 

 

G

 

SOCKET

 

 

 

10

11

12

13

14

15

16

 

 

 

 

6

10

10

10

8

8

8

BLACK

WHITE

 

 

G

G

 

 

G

 

2

 

 

4

5

6

7

8

9

4

BLACK

BLUE

 

 

14

14

14

12

12

12

6

BLACK

BROWN

 

 

G

 

 

G

 

 

8

RED

WHITE

 

 

 

 

1

2

3

 

 

 

 

 

 

10

RED

BLUE

 

 

 

 

16

16

16

 

 

 

 

 

 

12

RED

BROWN

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

14

GREEN

WHITE

 

 

 

 

SOCKETS

 

 

 

 

 

 

16

GREEN

YELLOW

Pin 1

 

 

 

 

 

 

 

XLR

Pin 3

Pin 2

 

 

 

 

 

 

 

Pair #

 

 

G

99 Ling Road . Rochester, NY 14612 . Phone 585 663-8820 . Fax 585 865-8930 . Email: sales@whirlwindusa.com . http://www.whirlwindusa.com

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Whirlwind Output, W5 48 Pin MASS Connector System Technical Data - Crimp Type, Pair Color Code, Pins, Sockets