MAINTENANCE

CHECKING BATTERY SPECIFIC GRAVITY

TO CHARGE THE BATTERIES

Use a hydrometer to check the battery specific

 

 

 

 

 

 

 

 

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gravity.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When servicing machine, avoid contact with

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

battery acid.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery Check

 

 

 

 

 

 

Batteries emit hydrogen gas. Explosion or fire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

can result. Keep sparks and open flame away.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Keep covers open when charging.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

!

Wear eye protection and protective clothing when working with batteries.

CHECKING GRAVITY

 

 

 

 

 

 

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a well ventilated area. Leave

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A. Hydrometer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charge batteries in

B. Battery

 

 

 

the battery cover open.

NOTE: Do not take readings immediately after

 

 

 

 

 

 

 

 

 

 

 

adding distilled water, if the water and acid are not

 

Use a 24 volt, 18 amp maximum output or 25 amp

thoroughly mixed, the reading may not be accurate.

 

(depending on the size of the batteries), DC charger

 

 

 

 

 

which will automatically shut off when the batteries

Check the hydrometer readings against this chart.

 

are fully charged.

 

SPECIFIC GRAVITY

BATTERY CONDITION

1.

 

 

 

Stop the machine in a clean, well ventilated area

 

°

°

 

 

 

 

 

@ 80

F (27 C)

 

 

 

 

 

 

 

 

next to the charger. w

 

1.265

100% CHARGED

 

 

 

 

 

 

 

 

 

 

2.

 

 

 

Turn “OFF” machine.

1.225

75% CHARGED

 

1.190

50% CHARGED

 

FOR SAFETY: Before leaving or servicing

 

1.155

25% CHARGED

 

 

 

machine; stop on level surface, turn off machine

 

1.120

DISCHARGED

 

 

 

and remove key.

 

NOTE: If the readings are taken when the battery

 

 

 

 

 

 

 

 

 

 

 

electrolyte is any temperature other than 80°F

3.

 

 

 

Raise the battery cover.

(27°C), the reading must be temperature corrected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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To find the corrected specific gravity reading when

 

 

 

 

 

 

 

 

 

 

Batteries emit hydrogen gas. Explosion or fire

the temperature of the battery electrolyte is other

 

can result. Keep sparks and open flame away.

than 80°F (27°): Add (+) to the specific gravity

 

Keep covers open when charging.

reading 0.004 (4 points), for each 10°F (6°C) above

 

4. Check the electrolyte level in each battery cell.

80° (27°C).

 

 

 

Subtract (-) from the specific reading 0.004 (4

 

 

 

 

 

 

 

Before charging, add just enough distilled water

points), for each 10°F (6°C) below 80°F (27°C).

 

 

 

 

 

 

 

to cover the plates. After charging is complete,

 

 

 

 

 

 

 

 

 

 

 

add just enough distilled water to bring up the

level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow. Resulting in a loss of battery acid balance and damage the machine.

4-4

CUTTER 24V 86039070 04/10/07

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Windsor 10052250, SC264, SCC264, 10052210 manual Checking Battery Specific Gravity To Charge the Batteries, Checking Gravity