MAINTENANCE
CHECKING BATTERY SPECIFIC GRAVITY | TO CHARGE THE BATTERIES | |||||||||||||||||||||||
Use a hydrometer to check the battery specific |
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gravity. |
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| When servicing machine, avoid contact with | ||||||
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| battery acid. | ||||||
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| Battery Check |
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Batteries emit hydrogen gas. Explosion or fire | ||||||||||||||||||||||||
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| can result. Keep sparks and open flame away. | ||||||
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| Keep covers open when charging. | ||||||
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! |
Wear eye protection and protective clothing when working with batteries.
CHECKING GRAVITY |
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| a well ventilated area. Leave | ||
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A. Hydrometer |
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| Charge batteries in | ||||||||||
B. Battery |
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| the battery cover open. | ||||||||||
NOTE: Do not take readings immediately after |
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adding distilled water, if the water and acid are not |
| Use a 24 volt, 18 amp maximum output or 25 amp | ||||||||||||
thoroughly mixed, the reading may not be accurate. |
| (depending on the size of the batteries), DC charger | ||||||||||||
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| which will automatically shut off when the batteries | |||||||||
Check the hydrometer readings against this chart. |
| are fully charged. | ||||||||||||
| SPECIFIC GRAVITY | BATTERY CONDITION | 1. |
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| Stop the machine in a clean, well ventilated area | |||||||
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| @ 80 | F (27 C) |
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| next to the charger. w | |||
| 1.265 | 100% CHARGED |
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| 2. |
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| Turn “OFF” machine. | |||||||
1.225 | 75% CHARGED | |||||||||||||
| 1.190 | 50% CHARGED |
| FOR SAFETY: Before leaving or servicing | ||||||||||
| 1.155 | 25% CHARGED |
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| machine; stop on level surface, turn off machine | ||||||||||||
| 1.120 | DISCHARGED |
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| and remove key. | ||||||||||||
| NOTE: If the readings are taken when the battery |
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electrolyte is any temperature other than 80°F | 3. |
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| Raise the battery cover. | |||||||||
(27°C), the reading must be temperature corrected. |
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To find the corrected specific gravity reading when |
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| Batteries emit hydrogen gas. Explosion or fire | |||||||||||||
the temperature of the battery electrolyte is other |
| can result. Keep sparks and open flame away. | ||||||||||||
than 80°F (27°): Add (+) to the specific gravity |
| Keep covers open when charging. | ||||||||||||
reading 0.004 (4 points), for each 10°F (6°C) above |
| 4. Check the electrolyte level in each battery cell. | ||||||||||||
80° (27°C). |
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Subtract |
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| Before charging, add just enough distilled water | ||||||
points), for each 10°F (6°C) below 80°F (27°C). |
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| to cover the plates. After charging is complete, | ||||||
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| add just enough distilled water to bring up the |
level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow. Resulting in a loss of battery acid balance and damage the machine.
CUTTER 24V 86039070 04/10/07 |