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Rabbet Cutting

Commonly used in furniture joinery, a rabbet cut is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade.

Rabbet cutting on the edge of the workpiece with a dado blade requires a sacrificial fence (see Figure 55). Make the sacrificial fence the same length as the fence and

34" thick. Attach it to the fence with screws or clamps, making sure they are all secure and tight. Raise the blade into the sacrificial fence to the height needed.

Cutting Rabbets with a Dado Blade

Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece. This risk increases relative to the depth and width of the cut. To minimize your risk of serious personal injury, ensure that stock is flat and straight, and make multiple light cuts (rather than one deep cut) to achieve the desired cutting depth.

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1. DISCONNECT SAW FROM POWER!

 

2. Adjust the dado blade to the height needed for the

 

rabbeting operation. When cutting deep rabbets,

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take multiple light passes to reduce the risk of

 

kickback.

 

3. Adjust the fence and align the workpiece to perform

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the cutting operation, as shown in Figure 56.

 

4. Re-connect the saw to the power source and turn

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the saw ON. When the blade has reached full speed,

Figure 55. Sacrificial fence installed.

perform a test cut with a scrap piece of wood.

— If the cut is satisfactory, repeat the cut with the

 

final workpiece.

 

 

Sacrificial Fence

 

Dado Blade

 

Fence

 

Workpiece

 

Figure 56. Rabbet cutting with a

 

sacrificial fence.

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Image 40
Woodstock W1824 manual Rabbet Cutting, Cutting Rabbets with a Dado Blade