Contents
ZMKW 5222 / 966497801 ZMKW 6124
Operator Manual
2009 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A
Contents
Page
Driving and Transport on Public Roads
INTRODUCTION
Congratulations
General
INTRODUCTION
Good Service
Manufacturing Number
Please have these available when ordering spare parts
symbols and decals
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
IMPORTANT INFORMATION
performing any
symbols and decals
remove safety
Manual
SAFETY
Safety Instructions
General Operation
Watch for traffic when operating near or crossing roadways
SAFETY
Personal Safety Equipment
Slope Operation
SAFETY
SAFETY
Children
SAFETY
Safe Handling of Gasoline
The engine and the exhaust system become very hot during operation
There is risk for burns if touched
General Maintenance
Use protective glasses for maintenance work
SAFETY
Use protective goggles
SAFETY
SAFETY
if proper medical treatment is not administered immediately
Transport
Spark Arrestor
Control Locations
CONTROLS
Motion Control Levers
CONTROLS
1. Forward 2. Neutral 3. Neutral slot, Neutral lock 4. Reverse
Hour Meter
Tracking
CONTROLS
CONTROLS
Blade Switch
Ignition Switch
Parking Brake
CONTROLS
Fuses
CONTROLS
Cutting Height Adjuster
Seat Adjustment
Fuel Shut Off Valve
IMPORTANT INFORMATION
Refueling
Risk for burns if touched
CONTROLS
To move forward and backward
OPERATION
Training
Steering
Before Starting
Starting the Engine
OPERATION
Press the control for disengaging the mower deck
4. Disengage the mower blades by depressing the blade switch
OPERATION
6. Move the throttle to the middle position
OPERATION
7. Open the fuel tank valve
IMPORTANT INFORMATION
be a 12-volt negative grounded system. Do not
Weak Battery
The mower is equipped with a 12-volt negative
grounded system. The other vehicle must also
Ensure that no one is near mower when engaging blade switch
Running
OPERATION
Operating on Hills
OPERATION
IMPORTANT INFORMATION
OPERATION
Stopping the Engine
OPERATION
Mowing Tips
the parking brake activated
No adjustments or maintenance should be carried out unless
Manual Transport
the engine stopped the ignition key removed
maintenance
Engage the parking brake
Before performing any service or adjustment checklist
Place the Blade-switch in the disengaged position
Turn the ignition switch to “OFF” position and remove the key
Replacing battery
Battery
Always wear eye protection when around batteries
Cleaning battery and terminals
Only use O.E.M. specified tires
Safety System
The machine must be standing still when applying the parking brake
Tire Pressures
maintenance
Deck Belt Installation
Deck Belt
Deck Belt Removal
Replacing Pump Belt
Belt Installation
Pump Belt
V-belts
Cutting Blades
Blade Replacement
2. Place the Blade switch in the disengaged position
3. Turn ignition switch to “OFF” position and remove the key
Leveling deck
Adjusting the Mower Deck
Place the Blade switch in the disengaged position
Turn ignition switch to “OFF” position and remove the key
IMPORTANT INFORMATION
Adjust anti-scalp rollers with the mower on a flat level surface
Anti-scalp rollers
maintenance
Caster Wheels
Cleaning
Removal and Installation
Use protective glasses when cleaning and washing
LUBRICATION
Lubrication Schedule
General
Deck Spindles
Wheel and Deck Zerks
Front Wheel Mount
Front Wheel Bearings
LUBRICATION
Transaxle Transmission Fluid Change
LUBRICATION
Purging Procedures
troubleshooting guide
Problem
Cause
troubleshooting guide
Problem
Cause
a degreaser and warm water
Service
STORAGE
Winter Storage
WIRING
Engine
TECHNICAL DATA
ZMKW 5222
ZMKW 6124
ZMKW 6124
TECHNICAL DATA
Dimension
ZMKW 5222
Metric Standard Hardware
Torque Specifications
Hex Head Cap Screws
U.S. Standard Hardware
USA requirements
conformity certificates
stamp, sign
SERVICE JOURNAL
Delivery Service
Action
7. Check neutral position 8. Check safety system 9. Check seat belt
After 10 hours
Date, mtr reading stamp, sign
SERVICE JOURNAL
stamp, sign
Daily Service
SERVICE JOURNAL
Action
stamp, sign
25-Hour Service
SERVICE JOURNAL
Action
stamp, sign
100-Hour Service
SERVICE JOURNAL
Action
stamp, sign
300-Hour Service
SERVICE JOURNAL
Action
stamp, sign
At least once each year
SERVICE JOURNAL
Action
Page
11/10/09
P/N 115 312726R1